Asahi India Glass Interview Questions and Answers

Poka-yoke is a Japanese term meaning 'mistake-proofing' to prevent errors in manufacturing and processes.

• Originated in Japan, primarily in Toyota's production system.

• Involves designing processes to eliminate human errors.

• Examples include jigs that ensure parts fit only one way.

• Color-coded components to prevent assembly mistakes.

• Automated alerts for incorrect setups or missing parts.

Various problem-solving tools help identify, analyze, and resolve issues effectively in any organization.

• Root Cause Analysis (RCA): Identifies the fundamental cause of a problem. Example: Fishbone diagram.

• 5 Whys: A technique to drill down to the root cause by asking 'why' multiple times.

• Pareto Analysis: Focuses on the most significant factors affecting a problem. Example: 80/20 rule.

• Flowcharts: Visual representati...read more

FMEA is a systematic method for evaluating processes to identify potential failure modes and their effects.

• Identifies potential failure modes in a process or product.

• Assesses the impact of each failure mode on system performance.

• Prioritizes failure modes based on severity, occurrence, and detection.

• Helps in developing action plans to mitigate risks.

• Example: In a medical device, FMEA might identify a failure in bat...read more

HIRA focuses on identifying hazards and assessing risks, JSA focuses on analyzing specific job tasks, and HAZOP focuses on identifying potential deviations in a process.

• HIRA (Hazard Identification and Risk Assessment) is a systematic process of identifying hazards, assessing risks, and implementing control measures.

• JSA (Job Safety Analysis) is a process of analyzing specific job tasks to identify potential hazards...read more

Types of accounts in accounting include assets, liabilities, equity, revenue, and expenses.

• Assets are resources owned by a company, such as cash, inventory, and property.

• Liabilities are obligations owed by a company, such as loans and accounts payable.

• Equity represents the owner's interest in the company and includes capital and retained earnings.

• Revenue is the income generated from the company's primary activitie...read more

Outstanding can be controlled by implementing effective credit policies, regular follow-ups, and timely communication with customers.

• Establish clear credit policies and communicate them to customers

• Regularly follow up with customers to ensure timely payments

• Communicate with customers about outstanding balances and payment deadlines

• Offer incentives for early payments or penalties for late payments

• Consider using sof...read more