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Updated 15 Sep 2024
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Asked in
Production Manager InterviewQ1. Production, Maintenance, Quality and Safety. Out of four, tell me the most important and least important thing for you and why?
Ans.
The most important aspect is quality as it ensures customer satisfaction and brand reputation. The least important is maintenance as it can be outsourced or automated. Quality is crucial as it directly impacts customer satisfaction and brand reputation. Maintaining high quality standards ensures repeat business and positive word-of-mouth. Quality control measures should be implemented throughout the production process. Maintenance can be outsourced or automated to reduce cos...
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Asked in
Deputy Manager 1 InterviewQ2. What is the difference between thermal power plant and hydro power plant
Ans.
Thermal power plants use fossil fuels to generate electricity while hydro power plants use water to generate electricity. Thermal power plants burn fossil fuels like coal, oil, or natural gas to heat water and produce steam which drives turbines to generate electricity. Hydro power plants use the kinetic energy of falling water to turn turbines and generate electricity. Thermal power plants are more polluting and have higher operating costs than hydro power plants. Hydro pow...
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Production Manager InterviewQ3. What are the major problems in any production plant? and how can you handle that?
Ans.
Major problems in any production plant include equipment breakdowns, supply chain disruptions, quality control issues, and workforce management challenges. Equipment breakdowns: Regular maintenance and proactive monitoring can help prevent breakdowns. Having backup equipment or spare parts can minimize downtime. Supply chain disruptions: Building strong relationships with suppliers, having alternative suppliers, and implementing effective inventory management strategies can ...
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Asked in
Deputy Manager 1 InterviewQ4. What is the difference between disc brake and hydraulic brake
Ans.
Disc brakes use a metal rotor and caliper to slow down the wheel, while hydraulic brakes use fluid to transfer force from the brake lever to the brake pads. Disc brakes are more common on bicycles and motorcycles, while hydraulic brakes are more common on cars and trucks. Disc brakes are generally easier to maintain and replace, while hydraulic brakes require more specialized knowledge and tools. Hydraulic brakes offer more precise control and better stopping power, especial...
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Asked in
Production Manager InterviewQ5. What is the major issue with the manufacturing company? Tell me in one word only
Ans.
Inefficiency Lack of streamlined processes Poor communication between departments Inadequate training of employees Obsolete technology or equipment High levels of waste or defects Low productivity or output Long lead times or delays High costs or expenses Low morale or motivation among employees
Asked in
Deputy Manager 1 InterviewQ6. How many width of belt conveyor
Ans.
The width of a belt conveyor depends on various factors such as the type of material being transported and the capacity required. The width of a belt conveyor can range from a few inches to several feet. For example, a conveyor used for transporting small parts may have a width of 6 inches, while a conveyor used for transporting bulk materials may have a width of 48 inches or more. The capacity of the conveyor also plays a role in determining the width. A higher capacity con...
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Q7. What was the minimum temperature of ladle before Tapping?
Asked in
Deputy Manager 1 InterviewQ8. Howmuch type of hydraulic oil
Ans.
The type of hydraulic oil depends on the specific hydraulic system and its requirements. The type of hydraulic oil needed can vary based on factors such as temperature, pressure, and viscosity requirements. Common types of hydraulic oil include mineral oil, synthetic oil, and biodegradable oil. It is important to consult the manufacturer's recommendations and specifications for the hydraulic system to determine the appropriate type of oil to use. Regular maintenance and oil ...
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Deputy Manager 1 InterviewQ9. What is the parametre of fluid
Ans.
The parameter of fluid refers to its measurable properties such as viscosity, density, and flow rate. The parameter of fluid can be measured using various instruments such as viscometers, densitometers, and flow meters. Viscosity is a measure of a fluid's resistance to flow, while density is a measure of its mass per unit volume. Flow rate refers to the volume of fluid that passes through a given point in a specified amount of time. Other parameters of fluid include surface ...
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Asked in
Mill Wright Fitter InterviewQ10. How many teyps alignment
Ans.
There are three types of alignment in millwright fitting: parallel alignment, angular alignment, and offset alignment. Parallel alignment involves aligning two objects so that they are parallel to each other. Angular alignment involves aligning two objects at a specific angle to each other. Offset alignment involves aligning two objects so that they are offset from each other. Examples of alignment in millwright fitting include aligning shafts, gears, and pulleys.
Asked in
Data Analyst InterviewQ11. Process route for Steel Making Process, What are the prerequisites for making a steel water bottle? Draw the Hall Herault process diagram
Ans.
The Steel Making Process and Prerequisites for Making a Steel Water Bottle The steel making process involves converting iron ore into steel through various stages such as smelting, refining, and casting Prerequisites for making a steel water bottle include obtaining high-quality steel, designing the bottle, and manufacturing it through processes such as stamping and welding The Hall Herault process is a method for producing aluminum through the electrolysis of alumina dissol...
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Asked in
Senior Manager InterviewQ12. Tell us which type of transformer is better and test runs to be conducted before installing new transformer.
Ans.
Oil-filled transformers are better due to higher efficiency and lower maintenance requirements. Test runs should include insulation resistance, turns ratio, and load testing. Oil-filled transformers are better than dry-type transformers due to higher efficiency and lower maintenance requirements. Test runs should include insulation resistance testing to check for any insulation breakdown. Turns ratio testing should be conducted to ensure proper voltage transformation. Load t...
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Asked in
Mill Wright Fitter InterviewQ13. How many teyps bearing
Ans.
There are several types of bearings used in millwright fitting. There are different types of bearings such as ball bearings, roller bearings, and plain bearings. Ball bearings are commonly used in machinery and have balls between the inner and outer races to reduce friction. Roller bearings use cylindrical rollers instead of balls for reduced friction. Plain bearings, also known as bushings, have a sliding surface and are used in applications with low speed and heavy loads.
Q14. What is NGR and why do we use this, and how does it works?
Ans.
NGR stands for Neutral Grounding Resistor. It is used to limit the fault current in a power system. NGR is connected between the neutral point of a transformer or generator and the ground. It limits the fault current by increasing the impedance of the neutral point. NGR protects the equipment from damage and reduces the risk of electrical shock to personnel. It works by limiting the current flow through the neutral point during a fault condition. NGR is commonly used in powe...
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Shift Incharge InterviewQ15. Magnetic layer created in tube and drum surfaces for reducing corrosion entitlement. Residual of impurities make sludge formation.
Ans.
Magnetic layer is created on tube and drum surfaces to reduce corrosion and prevent sludge formation. Magnetic layer acts as a barrier between the surface and corrosive elements, reducing corrosion entitlement. Impurities present in the system can react with the magnetic layer, forming sludge. Regular maintenance and cleaning are required to prevent excessive sludge formation. Examples of magnetic layer applications include magnetic tape storage, magnetic hard drives, and ma...
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Q16. How to collaborate with associate and engg??
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Assistant Manager InterviewQ17. Safety aspects and precautions of Plant and ports Safety.
Ans.
Safety aspects and precautions of plant and ports safety are crucial for preventing accidents and ensuring the well-being of employees. Regular safety inspections and audits should be conducted to identify potential hazards and risks. Proper training and education should be provided to employees on safety procedures and protocols. Personal protective equipment (PPE) should be provided and worn by employees when necessary. Emergency response plans should be in place and regul...
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Asked in
Electrical Engineer InterviewQ18. How do we communicate s7 PLC and abb drive using profibus.
Ans.
To communicate S7 PLC and ABB drive using Profibus, you need to configure the Profibus network, set up the communication parameters, and establish the communication link. Configure the Profibus network by setting the correct baud rate, address, and other network parameters. Set up the communication parameters on both the S7 PLC and ABB drive to ensure they are compatible with each other. Establish the communication link by configuring the input and output data exchange betwe...
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Asked in
Assistant Manager M1 InterviewQ19. What Blast furnace exhaust gas cleaning prosidure gas cleaning prosidure is first inter in dust catcher in 70%dust collect after vessel 1. And v2 cleaning process of use in water
Ans.
The Blast furnace exhaust gas cleaning procedure involves dust collection in dust catcher and v2 cleaning process using water. The exhaust gas first enters the dust catcher where 70% of the dust is collected. After the dust catcher, the gas enters vessel 1 for further cleaning. Finally, the v2 cleaning process uses water to remove any remaining impurities. This procedure helps to reduce air pollution and improve the quality of the exhaust gas.
Asked in
Deputy Manager InterviewQ20. What was your cost saving action?
Ans.
Implemented a new inventory management system resulting in significant cost savings. Implemented a new inventory management system Reduced inventory holding costs by optimizing stock levels Negotiated better pricing with suppliers Identified and eliminated unnecessary expenses Streamlined processes to improve efficiency and reduce costs
Q21. How do work when you are continuously not achieving your numbers ?
Ans.
I would analyze the root cause of the issue, adjust my strategies, seek feedback from team members, and work on improving my skills. Analyze the root cause of the issue Adjust strategies accordingly Seek feedback from team members Work on improving skills through training or mentorship Stay positive and motivated to overcome challenges
Q22. What u follow the safety rules in plant??
Asked in
Engineer InterviewQ23. 1. What is sinter or sintering and it's advantages? 2. What is your Key responsibility ? 3. What's your big achievements or shinning point ?
Ans.
Sintering is a process of compacting and forming a solid mass of material by heat or pressure without melting it. Advantages of sintering include increased strength, improved electrical conductivity, and reduced porosity. My key responsibility is to oversee the sintering process and ensure that it is carried out efficiently and safely. My biggest achievement in sintering was developing a new sintering technique that reduced production time by 30% while maintaining product qu...
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Asked in
Senior Manager InterviewQ24. How many RIO panels and number of DI/DO and AI/AO channels provided in Blast Furnace. During commissioning of blast furnace what were the major problems you faced?
Ans.
The Blast Furnace is equipped with multiple RIO panels and a variety of DI/DO and AI/AO channels. The Blast Furnace typically has several RIO panels installed for monitoring and control purposes. The number of DI/DO channels provided in a Blast Furnace can vary depending on the specific setup and requirements. During commissioning, major problems may include issues with sensor calibration, communication errors, or software integration. For example, we faced challenges with i...
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Q25. How to ladle managing with in time without delay.
Q26. How to communicate with concern collegous
Asked in
OJT InterviewQ27. For chemical engineering Types of pumps& working Modes of heat transfer Heat transfer &mass transfer co efficient Some basic basic questions asking not dipper questions asking
Ans.
Types of pumps include centrifugal, reciprocating, and rotary pumps. Heat transfer modes include conduction, convection, and radiation. Types of pumps: centrifugal, reciprocating, rotary Heat transfer modes: conduction, convection, radiation Heat transfer coefficient: measure of how well a material transfers heat Mass transfer coefficient: measure of how well a material transfers mass
Asked in
Deputy Manager InterviewQ28. Condition of yard and availability and 15 meter height
Ans.
The condition of the yard is well-maintained and there is availability of a 15 meter height for storage or construction purposes. The yard is regularly maintained to ensure cleanliness and safety There is ample space for storage or construction activities with a height of 15 meters Proper safety measures are in place to prevent accidents or injuries Regular inspections are conducted to ensure compliance with regulations
Q29. What is your favorite subject in engineering?
Ans.
My favorite subject in engineering is mechanical design. I enjoy the creative process of designing and building machines. I find satisfaction in solving complex problems and optimizing designs. I have a strong understanding of CAD software and have successfully completed projects in mechanical design. I particularly enjoyed my coursework in machine design and thermodynamics. I have experience working on projects involving the design of automotive components and industrial ma...
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Deputy Manager InterviewQ30. What is OEE of the machine?
Ans.
OEE stands for Overall Equipment Efficiency and is a measure of how effectively a machine is utilized in terms of availability, performance, and quality. OEE is a key performance indicator used in manufacturing to assess the productivity and efficiency of a machine. It takes into account three factors: availability, performance, and quality. Availability measures the percentage of time the machine is available for production. Performance measures the speed and efficiency of ...
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Electrical Engineer InterviewQ31. What is buccholz relay, how does it work?
Ans.
Buccholz relay is a protective device used in oil-filled transformers to detect faults such as internal arcing or overheating. Buccholz relay is installed in the oil pipe connecting the transformer tank and conservator tank. It works based on the principle that gas is generated when a fault occurs in the transformer, causing oil level to drop and gas to accumulate in the relay. The relay consists of two float switches - one for oil level and one for gas accumulation, which t...
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Manager InterviewQ32. What is fault level and how to calculate it.
Ans.
Fault level is the maximum current that can flow through a power system during a fault. Fault level is a measure of the system's ability to handle fault currents. It is important to calculate fault level to ensure the safety and reliability of the power system. Fault level can be calculated by considering the impedance of the system and the available fault current sources. The calculation involves determining the maximum fault current that can occur at different points in th...
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Q33. How to manage the crane operation
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Project Manager InterviewQ34. WHAT IS CAST IRON IN THE IRON CARBON SYSTEM?
Ans.
Cast iron is a type of iron-carbon alloy with a carbon content greater than 2%. Cast iron is brittle and cannot be forged or worked when cold. It is commonly used in the manufacturing of engine blocks, pipes, and cookware. There are several types of cast iron, including gray iron, ductile iron, and white iron.
Asked in
General Manager Operations InterviewQ35. What is the Loss on ignition of you raw material
Ans.
Loss on ignition is a measure of the amount of volatile matter present in a raw material after it is heated to a specific temperature. Loss on ignition is commonly used in industries such as mining, construction, and ceramics. It helps determine the composition and quality of the raw material. The test involves heating a sample of the material to a high temperature, typically around 1000°C, and measuring the weight loss. The volatile matter can include moisture, carbonates, ...
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Asked in
Logistics Supervisor InterviewQ36. In which collage you have your diploma qualification
Ans.
I have my diploma qualification from XYZ College. I completed my diploma in logistics and supply chain management from XYZ College. The college is known for its excellent faculty and practical approach to teaching. During my time at the college, I gained hands-on experience through internships and industry visits. I also participated in various extracurricular activities and leadership programs. Overall, my experience at XYZ College has prepared me well for a career in logis...
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Asked in
Deputy Manager InterviewQ37. How to make pile and what angle
Ans.
To make a pile, drive the pile into the ground at a specific angle to ensure stability and load-bearing capacity. Choose the appropriate type and size of pile for the specific project requirements. Use a pile driver or hydraulic hammer to drive the pile into the ground at the desired angle. Ensure the pile is driven to the required depth to achieve the necessary load-bearing capacity. Check the alignment and verticality of the pile during installation to prevent any structur...
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Electrical Engineer InterviewQ38. What is DP in siemens communication?
Ans.
DP in Siemens communication stands for Distributed Peripherals. DP is a communication protocol used by Siemens for connecting distributed peripherals to a central control system. It allows for real-time data exchange between the peripherals and the control system. DP is commonly used in industrial automation applications. Examples of DP communication modules include DP/DP couplers and DP slaves.
Asked in
Mill Wright Fitter InterviewQ39. How many teyps of seal
Ans.
There are several types of seals used in various industries, including mechanical seals, hydraulic seals, and pneumatic seals. Mechanical seals are used to prevent leakage in rotating equipment, such as pumps and compressors. Hydraulic seals are used in hydraulic systems to prevent fluid leakage and maintain pressure. Pneumatic seals are used in pneumatic systems to prevent air leakage and maintain pressure. Other types of seals include lip seals, O-rings, and gaskets, which...
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Q40. What is diode types of diode
Ans.
Diodes are electronic components that allow current to flow in one direction only. Common types include PN junction diodes, Zener diodes, Schottky diodes, and light-emitting diodes (LEDs). PN junction diodes: Basic diodes that allow current to flow in one direction only. Zener diodes: Diodes that operate in the reverse breakdown region and are used for voltage regulation. Schottky diodes: Diodes with a lower forward voltage drop compared to PN junction diodes. Light-emitting...
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Q41. Different between encoders on the basis of output voltage and elaborate
Ans.
Encoders can be differentiated based on output voltage, such as TTL, HTL, and SSI encoders. TTL encoders have output voltage levels of 0V and 5V, suitable for digital circuits. HTL encoders have output voltage levels of 0V and 24V, commonly used in industrial applications. SSI encoders have output voltage levels that vary based on the specific model and manufacturer. The choice of encoder type depends on the compatibility with the receiving device and the application require...
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Q42. How to handle ladle operation?
Q43. Explain the audit system approch to the PDCA
Q44. How to detect faults in a machine step by step.
Ans.
To detect faults in a machine, follow these steps. 1. Conduct visual inspection to check for any obvious signs of damage or wear. 2. Use diagnostic tools such as multimeters or thermal imaging cameras to identify electrical faults. 3. Perform insulation resistance tests to detect any insulation breakdown. 4. Check for loose connections or faulty components that may be causing the issue. 5. Analyze data from machine monitoring systems to pinpoint potential faults. 6. Consult ...
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Electrical Engineer InterviewQ45. Why do we improve power factor.
Ans.
Improving power factor helps in reducing energy losses, increasing system efficiency, and reducing electricity costs. Improving power factor reduces the amount of reactive power flowing in the system, which in turn reduces energy losses. Higher power factor means more efficient use of electricity and less strain on the electrical system. Improving power factor can lead to reduced electricity costs for consumers and utilities. Power factor correction equipment such as capacit...
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Q46. Difference between AC and DC motor
Ans.
AC motors use alternating current and are more commonly used for industrial applications, while DC motors use direct current and are often used in household appliances. AC motors use alternating current, while DC motors use direct current AC motors are more commonly used in industrial applications, while DC motors are often used in household appliances AC motors are generally more efficient and require less maintenance compared to DC motors AC motors are easier to control sp...
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Q47. Types of motor and working principles
Ans.
Types of motors include DC motors, AC motors, synchronous motors, and induction motors. Each type operates based on different principles. DC motors operate using direct current and have a commutator to switch the current direction, examples include brushed and brushless DC motors. AC motors operate using alternating current and include types like synchronous motors and induction motors. Synchronous motors rotate at a constant speed determined by the frequency of the AC power...
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Q48. Types of motor and working principle
Ans.
Types of motors include DC motors, AC motors (induction, synchronous), stepper motors, and servo motors. Each type operates based on different principles. DC motors operate on the principle of Lorentz force, where a current-carrying conductor experiences a force in a magnetic field. AC induction motors work on the principle of electromagnetic induction, where a rotating magnetic field induces current in the rotor. AC synchronous motors operate by synchronizing the speed of t...
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Safety Supervisor InterviewQ49. What is hot work & their hazards
Ans.
Hot work refers to any work that involves open flames, sparks, or high temperatures, posing fire and burn hazards. Examples of hot work include welding, cutting, brazing, soldering, and grinding. Hazards of hot work include fire, burns, explosions, and toxic fumes. Proper safety measures such as fire watch, personal protective equipment, and hot work permits are essential to prevent accidents. Training workers on safe hot work practices and conducting regular inspections can...
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Q50. How to handle solid base and liquid base waste?
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Mill Wright Fitter InterviewQ51. How many teyps pump
Ans.
There are several types of pumps used in millwright fitting. Centrifugal pumps Reciprocating pumps Rotary pumps Diaphragm pumps Gear pumps Peristaltic pumps Piston pumps Vane pumps Screw pumps
Asked in
Deputy Manager InterviewQ52. What is HIRA at shopfloor
Ans.
HIRA at shopfloor stands for Hazard Identification and Risk Assessment. HIRA is a systematic process used to identify potential hazards and assess the associated risks in a shopfloor environment. It involves identifying hazards, evaluating their potential consequences, and determining the likelihood of those consequences occurring. The purpose of HIRA is to prevent accidents, injuries, and damage to property by implementing appropriate control measures. Examples of hazards a...
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Asked in
on job Training InterviewQ53. You know about AM/NS . What is the product of AM/NS
Ans.
AM/NS is a joint venture between ArcelorMittal and Nippon Steel Corporation, producing a wide range of steel products. AM/NS produces various steel products such as hot-rolled, cold-rolled, and coated steel sheets. They also manufacture steel plates, pipes, and tubes for various industries. AM/NS offers specialized products like electrical steel for transformers and automotive steel for car manufacturers.
Q54. Explain the evolution of programming languages
Ans.
Programming languages have evolved over time to meet the changing needs of developers and advancements in technology. Programming languages have evolved from low-level machine languages to high-level languages that are easier for humans to understand and write. The evolution of programming languages has been driven by the need for increased productivity, improved performance, and better code readability. Early programming languages like Fortran and COBOL were designed for sp...
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Q55. What is blast furnace
Ans.
A blast furnace is a type of metallurgical furnace used for smelting to produce industrial metals, generally iron. Used for smelting iron ores to produce iron Consists of a furnace chamber with a stack and tuyeres Operates at high temperatures using coke as fuel Produces molten iron and slag as byproducts
Q56. What is electromagnetic field
Ans.
An electromagnetic field is a physical field produced by electrically charged objects. It affects the behavior of charged objects in the vicinity of the field. Consists of electric and magnetic components Generated by electric charges and currents Can be static or dynamic Used in various applications such as wireless communication and MRI machines
Q57. What is cooking and crawling
Ans.
Cooking and crawling are terms used in electrical engineering to describe the movement of a circuit breaker's contacts. Cooking refers to the slow separation of the contacts when the circuit breaker is opened under load. Crawling refers to the movement of the contacts due to the presence of small currents even when the circuit breaker is in the closed position.
Asked in
Operations Manager InterviewQ58. Tell us about the lean manufacturing process
Ans.
Lean manufacturing is a systematic method for minimizing waste within a manufacturing system without sacrificing productivity. Focuses on eliminating waste in the production process Involves continuous improvement and problem-solving Emphasizes efficiency and value creation for the customer Uses tools such as 5S, Kanban, and value stream mapping Promotes a culture of employee involvement and empowerment
Q59. On site works How take a new chalange for reposbility.
Ans.
Taking on new challenges for responsibility requires proactive attitude, adaptability, and willingness to learn. Demonstrate willingness to take on new responsibilities and challenges Show proactive attitude towards problem-solving and decision-making Be adaptable to changing situations and environments Seek opportunities for growth and learning in order to handle new challenges effectively
Asked in
PPC Engineer InterviewQ60. What is role of planner in industry?
Ans.
Planner plays a crucial role in industry by creating schedules and coordinating resources to ensure efficient production. Planner creates production schedules and ensures timely delivery of products. They coordinate with different departments to ensure availability of resources like raw materials, equipment, and manpower. Planner also monitors production progress and makes adjustments to schedules as needed. They analyze data and make recommendations for process improvements...
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Supervisor InterviewQ61. Induction motor different between square cage vs slippers ring
Ans.
Square cage induction motors have a squirrel cage rotor with bars and end rings made of copper or aluminum, while slip ring induction motors have a wound rotor with external resistors connected to slip rings. Square cage induction motors have a simpler and more rugged construction compared to slip ring motors. Slip ring induction motors allow for external resistance control, enabling speed control and high starting torque. Square cage motors are more commonly used in applica...
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Q62. What is safety, What is Hazards.
Ans.
Safety refers to measures taken to prevent accidents and injuries, while hazards are potential sources of harm or danger. Safety involves implementing protocols and procedures to minimize risks in the workplace Hazards are factors or situations that have the potential to cause harm Examples of hazards include electrical hazards, chemical hazards, and ergonomic hazards Safety measures may include training employees on proper procedures, providing personal protective equipment...
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Q63. Working principle of Transformers
Ans.
Transformers work on the principle of electromagnetic induction to transfer electrical energy between two or more circuits. Transformers have two coils of wire, known as primary and secondary coils, which are wound around a core made of ferromagnetic material. When an alternating current flows through the primary coil, it creates a changing magnetic field around the coil. This changing magnetic field induces a voltage in the secondary coil through electromagnetic induction, ...
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Shift Incharge InterviewQ64. Tri-sodium phosphate dosing in steam drum reason.
Ans.
Tri-sodium phosphate is dosed in the steam drum to control pH levels and prevent corrosion. Tri-sodium phosphate is added to the steam drum in boiler systems to maintain the desired pH level. It acts as an alkalizing agent, neutralizing acidic substances and preventing corrosion. The dosing of tri-sodium phosphate helps to minimize the formation of scales and deposits on the boiler surfaces. It also aids in the removal of impurities and contaminants from the water, improving...
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Shift Incharge InterviewQ65. Unit of TSP. And boiler lightup procedure.
Ans.
TSP stands for Total Suspended Particles. Boiler lightup procedure is the process of starting a boiler. TSP is a unit used to measure the amount of suspended particles in a fluid or gas. Boiler lightup procedure involves several steps such as purging, preheating, and ignition. TSP is commonly used in environmental monitoring to assess air quality. During boiler lightup, fuel is gradually introduced and ignited to raise the temperature and pressure. Proper TSP control is impo...
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Q66. What is V F D
Ans.
VFD stands for Variable Frequency Drive, a type of motor controller that drives an electric motor by varying the frequency and voltage supplied to the motor. VFDs are used to control the speed and torque of AC motors in various applications. They are commonly used in HVAC systems, industrial pumps, fans, and conveyor systems. VFDs can improve energy efficiency by matching the motor speed to the actual load requirements. They can also provide soft starting and stopping of mot...
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Q67. Difference between Diploma and Engineering
Ans.
Diploma focuses on practical skills while engineering focuses on theoretical knowledge and problem-solving. Diploma programs are shorter in duration compared to engineering programs. Engineering programs typically require higher level of math and science courses. Engineers are usually involved in designing, planning, and overseeing projects, while diploma holders may work more on implementation and maintenance. Engineering graduates are eligible for professional engineering ...
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Deputy Manager InterviewQ68. What is IATF and ISO
Ans.
IATF and ISO are international standards for quality management systems. IATF stands for International Automotive Task Force and is a standard specifically for the automotive industry. ISO stands for International Organization for Standardization and is a generic standard applicable to various industries. Both standards focus on establishing and maintaining effective quality management systems. They provide guidelines and requirements for organizations to ensure consistent q...
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Q69. What is turbine
Ans.
A turbine is a machine that converts the energy from a fluid flow into mechanical energy. Turbines are commonly used in power plants to generate electricity from steam or water flow. There are different types of turbines such as steam turbines, gas turbines, and water turbines. Turbines have blades that are rotated by the fluid flow, causing a shaft to spin and generate power. The mechanical energy produced by turbines can be used to drive generators or other machinery.
Q70. What is resistance
Ans.
Resistance is the opposition to the flow of electric current in a material. Resistance is measured in ohms (Ω). It is caused by collisions between electrons and atoms in a material. Materials with high resistance are insulators, while materials with low resistance are conductors. Resistance can be calculated using Ohm's Law: R = V/I, where R is resistance, V is voltage, and I is current.
Q71. What is power factor
Ans.
Power factor is a measure of how effectively electrical power is being used in a circuit. Power factor is the ratio of real power (kW) to apparent power (kVA) in an electrical circuit. It indicates how efficiently power is being converted into useful work. A power factor of 1 (or 100%) means all the power is being used effectively, while a power factor of 0 means none of the power is being used efficiently. Power factor can be improved by using power factor correction device...
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Q72. What is DC motor
Ans.
A DC motor is a type of electric motor that runs on direct current electricity, converting electrical energy into mechanical energy. DC motors have a rotating armature and a stationary field magnet They operate based on the principle of Lorentz force Common types include brushed and brushless DC motors DC motors are widely used in various applications such as robotics, electric vehicles, and industrial machinery
Q73. What is earthing
Ans.
Earthing is the process of connecting electrical equipment to the earth to prevent electric shocks and ensure safety. Earthing provides a path for fault currents to flow safely into the ground. It helps in protecting equipment and individuals from electrical faults. Earthing reduces the risk of fire hazards in electrical systems. Types of earthing include plate earthing, pipe earthing, and rod earthing. Proper earthing is essential in electrical installations to ensure safet...
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Q74. What is contactor
Ans.
A contactor is an electrical device used to switch an electrical circuit on or off. Contactor is typically used in applications where high current needs to be controlled, such as in industrial machinery. It consists of a coil which when energized creates a magnetic field that pulls in a set of contacts to make or break the circuit. Contactor can be controlled manually or automatically through a control system. Common examples of contactors include motor starters and lighting...
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ITI Electrician InterviewQ75. What is Transformer maintenance
Ans.
Transformer maintenance involves regular inspection, testing, and servicing to ensure optimal performance and prevent breakdowns. Regularly inspecting for signs of wear and tear Testing insulation resistance to prevent short circuits Servicing cooling systems to prevent overheating Checking oil levels and quality for proper lubrication Cleaning and tightening connections for efficient operation
Q76. Jsw Steel coated experience
Ans.
I have experience working with JSW Steel coated products. Worked with JSW Steel coated products in previous production and operation roles Familiar with the properties and characteristics of JSW Steel coatings Implemented quality control measures to ensure consistency and adherence to standards Collaborated with JSW Steel representatives to optimize production processes Trained production staff on handling and processing JSW Steel coated products
Q77. Differences between direct and indirect purchase
Ans.
Direct purchase involves buying goods or services directly from the manufacturer or supplier, while indirect purchase involves buying through intermediaries or third-party vendors. Direct purchase is usually cheaper as it eliminates middlemen costs. Indirect purchase may offer more convenience and flexibility in terms of payment and delivery options. Direct purchase requires more effort in terms of research and negotiation with suppliers. Indirect purchase may involve more r...
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Operations Manager InterviewQ78. Tell us about the production cycle
Ans.
The production cycle is the process of converting raw materials into finished products through a series of steps. The production cycle typically includes stages such as sourcing raw materials, manufacturing, quality control, packaging, and distribution. Efficient production cycles can help reduce costs, improve quality, and increase productivity. For example, in a manufacturing plant, the production cycle may involve receiving raw materials, processing them into components, ...
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Deputy Manager InterviewQ79. Key aspects of Procurement Manager
Ans.
Key aspects of Procurement Manager include strategic sourcing, supplier relationship management, contract negotiation, and cost reduction. Developing and implementing procurement strategies to optimize costs and quality Managing supplier relationships to ensure timely delivery and quality products/services Negotiating contracts with vendors to secure favorable terms and pricing Identifying cost-saving opportunities through analysis and process improvements
Q80. What is a PRV in transformer
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Electrical Technician InterviewQ81. What is Dol starter ?
Ans.
Dol starter is a type of motor starter used to start and stop motors in industrial applications. Dol stands for Direct-On-Line It is a simple and cost-effective method of starting motors It provides full voltage to the motor during starting It is commonly used for motors with low to medium power ratings Example: A Dol starter is used to start a conveyor belt motor in a factory
Q82. What is predictive maintenance.
Ans.
Predictive maintenance is a proactive maintenance strategy that uses data analysis to predict when equipment failure is likely to occur. Uses data analysis to predict when equipment failure is likely to occur Helps in scheduling maintenance activities before a breakdown occurs Reduces downtime and increases equipment reliability Examples include vibration analysis, oil analysis, and thermography
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Deputy Manager InterviewQ83. LOTO and use of LOTO at site.
Ans.
LOTO stands for Lockout/Tagout, a safety procedure used to ensure that dangerous machines are properly shut off and not started up again prior to the completion of maintenance or servicing work. LOTO is a safety procedure used to prevent accidents during maintenance or servicing of machines. It involves locking the machine in the off position and tagging it to indicate that it should not be operated. Only authorized personnel should perform LOTO procedures. Training on LOTO ...
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Q84. Learning experience regarding land acquisition?
Ans.
Successfully managed land acquisition process for new corporate office, learning importance of thorough research and negotiation skills. Conducting thorough research on local laws and regulations regarding land acquisition Building relationships with landowners and stakeholders to negotiate fair deals Ensuring all necessary permits and approvals are obtained before finalizing the acquisition Learning to anticipate and address potential challenges or obstacles in the process
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Safety Supervisor InterviewQ85. What will do an emergency
Ans.
During an emergency, I will assess the situation, ensure the safety of all individuals, implement emergency procedures, and communicate with emergency services. Assess the situation to determine the type and severity of the emergency Ensure the safety of all individuals by evacuating the area if necessary Implement emergency procedures such as first aid, fire suppression, or lockdown protocols Communicate with emergency services to provide necessary information and coordinat...
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OJT InterviewQ86. Types of pumps & valve used industry
Ans.
Various types of pumps and valves are used in industries for different applications. Types of pumps: centrifugal pumps, positive displacement pumps, diaphragm pumps, gear pumps Types of valves: gate valves, globe valves, ball valves, butterfly valves Pumps and valves are used in industries such as oil and gas, water treatment, chemical processing Each type of pump and valve has specific characteristics and applications
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OJT InterviewQ87. Driving force of heat and mass transfer
Ans.
The driving force of heat and mass transfer is the difference in temperature or concentration between two points. Temperature difference drives heat transfer - for example, hot coffee cooling down in a room Concentration gradient drives mass transfer - for example, diffusion of perfume in a room
Q88. Electrical & Automation of Steel Melting Shop
Ans.
Electrical & Automation of Steel Melting Shop involves managing the electrical systems and automation processes in a steel melting facility. Implementing advanced automation systems to control the steel melting process Ensuring proper maintenance of electrical equipment to prevent downtime Monitoring energy consumption and optimizing efficiency Collaborating with engineers and technicians to troubleshoot issues Adhering to safety regulations and protocols Example: Installing...
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Assistant Manager Geology InterviewQ89. What is your expectation CTC?
Ans.
My expectation for CTC is based on my experience, qualifications, and the industry standards. Consider my experience and qualifications when determining my expectation Research industry standards for Assistant Manager Geology positions Take into account the responsibilities and scope of the role Consider the company's financial capabilities and budget Be open to negotiation and discuss other benefits besides salary
Q90. How to make erection plan What is fiffrreb
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Electrician InterviewQ91. What is Transformer ?
Ans.
A transformer is an electrical device that transfers electrical energy between two or more circuits through electromagnetic induction. Consists of primary and secondary coils Changes voltage levels (step-up or step-down) Used in power distribution systems Examples: power transformers, distribution transformers
Q92. What is preventive maintenance
Ans.
Preventive maintenance is a proactive approach to maintenance that involves regularly inspecting, servicing, and repairing equipment to prevent breakdowns and extend its lifespan. Preventive maintenance involves scheduled inspections and maintenance tasks. It aims to identify and address potential issues before they cause equipment failure. Examples of preventive maintenance include lubricating moving parts, replacing worn-out components, and cleaning filters. It helps reduc...
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Q93. Process regarding statutory clearances ?
Ans.
Statutory clearances involve obtaining legal approvals for various corporate activities. Identify the specific statutory clearances required for each corporate activity Understand the process and timeline for obtaining each clearance Ensure compliance with all legal requirements and regulations Maintain proper documentation of all clearances obtained Regularly review and update the status of pending clearances
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Electrical Technician InterviewQ94. What is encoder and decoder
Ans.
Encoder and decoder are devices used to convert digital signals into analog signals and vice versa. Encoder converts digital signals into analog signals for transmission or storage Decoder converts analog signals back into digital signals for processing or playback Examples include MP3 encoders and decoders, video encoders and decoders, and barcode scanners
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ITI Electrician InterviewQ95. What is vcb ?
Ans.
VCB stands for Vacuum Circuit Breaker, which is a type of circuit breaker that uses vacuum as the arc quenching medium. VCB is used to interrupt the current flow in a circuit by creating a gap between contacts where the arc is extinguished in a vacuum. It is commonly used in medium voltage power systems for its high reliability and low maintenance requirements. VCBs are preferred over other types of circuit breakers in applications where rapid operation and high breaking cap...
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ITI Electrician InterviewQ96. What is ohm ?
Ans.
Ohm is the unit of electrical resistance in the International System of Units (SI). Ohm is represented by the symbol Ω. It is named after German physicist Georg Simon Ohm. One ohm is equal to the resistance of a conductor in which a current of one ampere is produced by a potential difference of one volt.
Q97. Types of transformer
Ans.
Types of transformers include step-up, step-down, isolation, autotransformer, and distribution transformers. Step-up transformer increases voltage levels Step-down transformer decreases voltage levels Isolation transformer provides electrical isolation between primary and secondary windings Autotransformer has a single winding with multiple taps for different voltage levels Distribution transformer is used to supply power to residential and commercial areas
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Operator InterviewQ98. How to make pellet
Ans.
Pellets are made by compressing or molding a material into a small, cylindrical shape. Choose the material you want to make pellets from, such as wood, plastic, or metal. Grind or shred the material into small pieces. Add a binding agent, such as water or a chemical adhesive, to help the material stick together. Use a pellet mill or press to compress the material into the desired shape and size. Dry the pellets to remove any excess moisture and harden them for storage or use...
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OJT InterviewQ99. Types of mod of heat transfer
Ans.
There are three main modes of heat transfer: conduction, convection, and radiation. Conduction: Heat transfer through direct contact between particles. Example: Touching a hot stove. Convection: Heat transfer through the movement of fluids (liquids or gases). Example: Boiling water. Radiation: Heat transfer through electromagnetic waves. Example: Sunlight warming the Earth.
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Trainee InterviewQ100. What are your intrest
Ans.
My interests include reading, hiking, and trying new recipes. Reading: I enjoy diving into a good book and exploring different genres. Hiking: I love spending time outdoors, exploring nature trails and challenging myself physically. Trying new recipes: I have a passion for cooking and experimenting with different flavors and cuisines.
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