Process Engineer - Chemical Engineering - Oil and Gas

Job Descriptions:

1. P-104768 - Process Engineer -Terminals and Pipelines

Job Requirements

• Process Engineer in Oil & Gas domain with upstream or refinery experience. Involved in process calculations for cross country pipelines, Root cause analysis, Simulation studies , multiphase flow, and well head operations during normal, emergency, start-up & shutdown.
• Prepare and review PFD, P&ID , Heat and Mass Balance calculations, multiphase and surge calculations, hydraulic and pressure drop calculations
• Preparation of process parameters in pipeline datasheets 
• Experience of risk studies and Brainstorming on Process units involving consequences and safeguards based on the nature of Risk and associated response systems.
• Preparation and review of Process datasheets of equipment such as Separators, Heat exchangers, sizing of PSVs and Control Valves.
• Procedures for Testing and commissioning of pipelines including Hydrostatic test, Pneumatic test, chemical cleaning and their method statements. 
• Requirements and Types of Insulation and associated process calculations 
• Participated in MOC studies and recommendations 
• Pressure Surge Analysis using SPS pipeline hydraulic simulator
• SPS surge studies for a single flow control device 
• SPS surge studies for a multiple flow control device using Model lab simulations.
• SPS simulation data extraction and processing 
• SPS overpressure mitigation studies
• Pipeline Maximum Operating Discharge Pressure (MODP), Pressure Derate, RV Sizing, and Hydrostatic test calcs.
• Run MODP Calculations based on pipe design and hydrotest info using PA Tool for each pipeline segment. 
• Provide Psafe calculations for MODP Derate, gather pressure data from Control Centers for derate calculations. 
• Gather field data for RV sizing, determine the overpressure scenario, identify fluid type and properties at relieving condition, set pressure and overpressure allowance, determine the actual orifice size, calculate the required relief rate. 
• Determine Hydrostatic test pressure for pipeline replacement projects.

Work Experience

1. Chemical engineering or equivalent degree is required.

2. 8-12 years’ experience with upstream / refining domain and cross country pipelines background is required. 

3. Good understanding of process unit operations and process calculations, including, fluid flow principles, and reaction principles, is a plus. 

4. Working experience with HYSYS and HTRI is an advantage

5. Must have good technical communication skills. This includes ability to communicate efficiently and effectively with unit engineers to understand their issues and problems and communicate solutions.

2. P-104771 - Process Engineer CO2 Emission Reduction Support

Job Requirements

• Chemical engineer with 8 to 12 years experience of working in Upstream Oil and Gas for Exploration and Production (E&P) assets. He / She must have worked with process of Onshore / Offshore / Oil / LNG / Gas treatment facilities.
• Competent to perform System level studies. Examples of systems are - Separation, Oil and Gas Processing, Gas compression, Flare Systems (HP, LP), Vent Systems (HP, LP) etc.
• Carry out Process Simulations, calculations and develop Heat & Mass Balance as required.
• Expert in process simulation tools like Pro-II, Aspen, HTRI, FLARENET, etc.
• Expertise in developing and reviewing process documents like PFDs, PSFDs, P&IDs, C&EDs, Safe charts.
• Proven skills in routine process calculations [Blowdown/Depressurization(MDMT) studies, Heat dissipation study, Thermal design of Heat exchanger, Compressor/Pipeline surge analysis, Line & Equipment sizing]
• Able to predict performances of existing equipment expected to operate in different conditions (including risk analysis of vibration) 
• Troubleshooting studies : to compare actual performances vs. theoretical ones 
• Endorsement of Equipment Datasheets and Instrument process datasheet for Control valves, Flow elements and Pressure Safety Valves
• Validate process design summary and description
• Working knowledge of PI modules viz. PI Process book, PI Vision, PI data extraction is preferred.
• Collect data for identified Assets in the areas of Energy Use, Venting, and Flaring. Analyze the values and quantify GHG, fill appropriate templates and provide technical recommendations for GHG reduction.
• Provide recommendations on GHG reduction. The individuals shall operate with minimal supervision and will be an extension of customer CFR program. 
• Participate in workshop with customer on Process studies & GHG reduction
• Expertise in HAZOP & HAZID studies
• Should have strong communication skills

Examples of typical tasks that need to be undertaken in the work stream Process Simulation:

• Understand the problem we want to solve, collect all necessary data previous analysis files, conditions, P&IDs, other documents.
• Estimate efforts, timelines and dependencies to solve the problem
• Build / Update the model for analysis (including various scenarios, boundary conditions and acceptance criteria)
• Review results and make recommendations

Examples of typical tasks that need to be undertaken in the work stream GHG Reduction:

• Study P&ID, Data sheets of the asset
• Collect Energy, Flaring and Venting Data from PI Server, Fix data issues, Analyze values and create mapping reports
• Conduct System Studies and identify GHG reduction opportunities and provide recommendations 
• Support leader for Asset Workshops
• Establish GHG saving evaluations

Work Experience
Software Skills Hardware / Domain Knowledge Soft Skills / Personality Traits

1.Office 365

2.PI System

3.Aspen+ 

4.HYSYS

5.Pro-II 

6.HTRI

7.FLARENET

Systems experience - Separation, Gas Processing, Gas compression, Flare Systems (HP, LP), Vent Systems (HP, LP)1.Good Communication skills - Makes clear and convincing oral presentations; listens effectively; clarifies information as needed.

1.Knowledge of Onshore / Offshore /Oil / LNG / Gas treatment Processes

2.Ability to handle discussions / communications independently 

3.Works in a Collaborative environment

3. P-105596 - Senior Process Engineer - CO2 Reduction

Job Requirements

• Chemical engineer with experience of working for Exploration and Production (E&P) assets. He / She must has worked with process of Onshore / Offshore / LNG / Gas treatment facilities.
• Expert shall be competent to perform System level studies. Examples of systems are - Separation, Gas Processing, Gas compression, Flare Systems (HP, LP), Vent Systems (HP, LP) etc...
• Expert shall guide the PQLA engineer who will collect data for identified Assets in the areas of Energy Use, Venting, and Flaring. They will analyze the values and quantify GHG, fill appropriate templates and provide technical recommendations for GHG reduction.
• Expert shall guide Engineers on Process Simulations, calculations and develop Heat & Mass Balance as required.
• Expertise in developing and reviewing process documents like PFDs, PSFDs, P&IDs, C&EDs, Safe charts.
• Proven skills in routine process calculations [Blowdown/Depressurization(MDMT) studies, Heat dissipation study, Thermal design of Heat exchanger, Compressor/Pipeline surge analysis, Line & Equipment sizing]
• As part of revamp studies : to predict performances of existing equipment expected to operate in different conditions (including risk analysis of vibration)
• As part of troubleshooting studies : to compare actual performances vs. theoretical ones
• Endorsement of Equipment Datasheets and Instrument process datasheet for Control valves, Flow elements and Pressure Safety Valves
• Validate process design summary and description
• Working knowledge of PI modules viz. PI Process book, PI Vision, PI data extraction is preferred.
• Expert shall be competent to provide recommendations on GHG reduction.  The individuals shall operate with minimal supervision
• Expertise in HAZOP & HAZID studies
• Expert will assist the team for all technical exchanges and ensure technical Interface seamlessly.

Work Experience

• 15+ Years experience in upstream processes
• Understand relationship of process variables to energy and CO2 reductions.
• Process simulation
• Understand industry flaring norms and variables to monitor and minimize
• Flare gas recovery experience
• Project development

4. P-106805 - Process Engineer - Remote Unit Health Monitoring

Job Requirements

• supports the creation of the monthly/quarterly process unit health monitoring reports via an established work practice, 
• performs initial analysis & highlights findings, 
• assists the RUHM squad / central discipline subject matter experts (SMEs) to deliver to the technical teams within bp’s refineries. 
• The process UHMs currently supported include FCC, WWTP, Hydrotreaters and Crude systems. The squad would also commence supporting Coker, Hydrocracker UHM systems in 2H-2024. 
• Previous experience providing process engineering monitoring of refinery process units, including on-site experience

Work Experience

• 5+ years experience  with Bachelor’s of Chemical Engineering  (or equivalent) 
• Strong refining technology background is required. Very good understanding of one or more refining unit operations (philosophy, technology, constraints) and process calculations, including heat exchanger principles, distillation principles, fluid flow principles, and reaction principles. 
• Must be detail-oriented and be able to keep multiple tasks moving simultaneously. 
• Must have good technical communication skills. This includes ability to communicate efficiently and effectively with unit engineers and squad members to understand their issues and problems and communicate solutions. 
• Experience working with site (refinery) engineers is preferred. 
• Proficient in the use of Microsoft Excel.
• Working experience with Unit Health Monitoring tools (OSISoft PI Asset Framework and Vision products, boTec PUHMA, Palantir) is a plus. 
• Familiarity with agile work is a plus. 
• Experience programming in VBA is a plus. 
• Understanding cloud computing and data systems is beneficial. 
• Engineering Certification: Chartered Engineer (CEng) or a Professional Engineer (PE) or a European Engineer (EUR ING) is a plus. 

5. P-106814 - Process Engineer – DL

Job Requirements

• Chemical engineer with 15+ years  experience of working in Upstream Oil and Gas for Exploration and Production (E&P) assets. He / She must has worked with process of Onshore / Offshore / Oil / LNG / Gas treatment facilities.
• Expert shall be competent to perform /guide the team of Senior/Junior process engineers to perform System level studies. Examples of systems are - Separation, Oil and Gas Processing, Gas compression, Flare Systems (HP, LP), Vent Systems (HP, LP) etc.
• Expert shall guide Engineers on Process Simulations, calculations and develop Heat & Mass Balance as required.
• Expert in process simulation tools like Pro-II, Aspen, HTRI, FLARENET, etc.
• Expertise in developing and reviewing process documents like PFDs, PSFDs, P&IDs, C&EDs, Safe charts.
• Proven skills in routine process calculations [Blowdown/Depressurization(MDMT) studies, Heat dissipation study, Thermal design of Heat exchanger, Compressor/Pipeline surge analysis, Line & Equipment sizing]
• Able to predict performances of existing equipment expected to operate in different conditions (including risk analysis of vibration) 
• Troubleshooting studies : to compare actual performances vs. theoretical ones 
• Endorsement of Equipment Datasheets and Instrument process datasheet for Control valves, Flow elements and Pressure Safety Valves
• Validate process design summary and description
• Working knowledge of PI modules viz. PI Process book, PI Vision, PI data extraction is preferred.
• Expert shall guide the engineer who will collect data for identified Assets in the areas of Energy Use, Venting, and Flaring. They will analyze the values and quantify GHG, fill appropriate templates and provide technical recommendations for GHG reduction.
• Expert shall be competent to provide recommendations on GHG reduction. The individuals shall operate with minimal supervision and will be an extension of customer CFR program. 
• Participate in workshop with customer on Process studies & GHG reduction
• Expertise in HAZOP & HAZID studies
• Expert will assist the team for all technical exchanges and ensure technical Interface seamlessly. 
• Should have strong communication skill, business acumen to identify opportunities & scale the team

Examples of typical tasks that need to be undertaken in the work stream Process Simulation:

1.Understand the problem we want to solve, collect all necessary data previous analysis files, conditions, P&IDs, other documents.

2.Estimate efforts, timelines and dependencies to solve the problem

3.Build / Update the model for analysis (including various scenarios, boundary conditions and acceptance criteria)

4.Review results and make recommendations

Examples of typical tasks that need to be undertaken in the work stream GHG Reduction:

1.Study P&ID, Data sheets of the asset

2.Collect Energy, Flaring and Venting Data from PI Server, Fix data issues, Analyze values and create mapping reports

3.Conduct System Studies and identify GHG reduction opportunities and provide recommendations 

4.Support leader for Asset Workshops

5.Establish GHG saving evaluations

Work Experience

Skills (Please list all skills that are needed to succeed in this role):

Software Skills Hardware / Domain Knowledge Soft Skills / Personality Traits

1.Office 365

2.PI System

3.Aspen+ 

4.HYSYS

5.Pro-II 

6.HTRI

7.FLARENET

Systems experience - Separation, Gas Processing, Gas compression, Flare Systems (HP, LP), Vent Systems (HP, LP)1.Good Communication skills - Makes clear and convincing oral presentations; listens effectively; clarifies information as needed.

1.Knowledge of Onshore / Offshore /Oil /  LNG / Gas treatment Processes

2.Ability to handle discussions / communications independently 

3.Works in a Collaborative environment

6. P-106817 - Remote UHM Engineer (Process Engineer)

Job Requirements

• supports the creation of the monthly/quarterly process unit health monitoring reports via an established work practice, 
• performs initial analysis & highlights findings, 
• assists the RUHM squad / central discipline subject matter experts (SMEs) to deliver to the technical teams within bp’s refineries. 
• The process UHMs currently supported include FCC, WWTP, Hydrotreaters and Crude systems. The squad would also commence supporting Coker, Hydrocracker UHM systems in 2H-2024. 
• Previous experience providing process engineering monitoring of refinery process units, including on-site experience

Work Experience

Skills: 

• 5+ years experience  with Bachelor’s of Chemical Engineering  (or equivalent) 
• Strong refining technology background is required. Very good understanding of one or more refining unit operations (philosophy, technology, constraints) and process calculations, including heat exchanger principles, distillation principles, fluid flow principles, and reaction principles. 
• Must be detail-oriented and be able to keep multiple tasks moving simultaneously. 
• Must have good technical communication skills. This includes ability to communicate efficiently and effectively with unit engineers and squad members to understand their issues and problems and communicate solutions. 
• Experience working with site (refinery) engineers is preferred. 
• Proficient in the use of Microsoft Excel.
• Working experience with Unit Health Monitoring tools (OSISoft PI Asset Framework and Vision products, boTec PUHMA, Palantir) is a plus. 
• Familiarity with agile work is a plus. 
• Experience programming in VBA is a plus. 
• Understanding cloud computing and data systems is beneficial. 
• Engineering Certification: Chartered Engineer (CEng) or a Professional Engineer (PE) or a European Engineer (EUR ING) is a plus.

7. P-106819 - Technical Writer (L2) - Process Engineer

Job Requirements

Quest Global  seek specialized expertise to optimize our chances of achieving enhancement of Company Standards  goals. It involves assessing and enhancing the quality and effectiveness of Standards through a comprehensive review and improvement process. 

The technical Publications Expert shall  have profound knowledge and experience im 

a. Refining requirements using Easy Approach to Requirements Syntax (EARS) - Analyze existing requirement lists and groupings.  Convert list, grouped, compounded and complex requirements into singular, standalone requirement statements using the Easy Approach to Requirements Syntax (EARS) and EARS pattern (see Annex for guidance). 

b. Ruleset assessment - Develop a predefined ruleset focusing on improving the quality of STANDARDSs., Apply the ruleset to the STANDARDSs and analyze conformance and Identify non-conformances or areas for improvement based on the ruleset. 

c. Quality enhancement - Collaborate with SMEs and stakeholders to improve the clarity and effectiveness of STANDARDSs, Implement suggestions and recommendations to enhance the overall quality of STANDARDSs.

d. Documentation and reporting - Document the process, changes made, and improvements achieved, Prepare a comprehensive report summarizing the refining and reformatting efforts, ruleset assessment outcomes, and the resulting enhancements in the Company Standards 

e. Risk mitigation and contingency planning - Identify potential risks associated with the refining, reformatting and assessment process of requirement and develop a mitigation strategy and contingency plan to address any unforeseen challenges.

Expected Quality of Output shall include 

Accurate, precise, error-free quality, ensuring a high degree of reliability in the content. Content should be presented in a clear, understandable manner, avoiding jargon and complex language that may hinder comprehension. 

Maintain a consistent style, tone, terminology, and formatting across all deliverables, creating a cohesive and professional output. Ensure all reformatting and improvements (refinements) align with the provided ruleset, complying with the defined criteria for enhancements. 

Confirm that the revised Standards meet the original requirement, fulfilling the intended purpose and objectives. Individual requirements with unique identifiers should be accurately assigned to each reformatted requirement, ensuring proper identification. 

The refining and reformatting process should encompass all relevant shall statements, leaving no requirements unaddressed. An assessment of recommendations and permissions should be conducted to determine if they can be promoted to a requirement, kept, or demoted to best practices and guidance. Implement feedback from stakeholders, especially SMEs, effectively integrating valuable insights into the final deliverables. Ensure all necessary documentation, including records of changes and versioning, is complete and accessible for reference. 

Work Experience

Required Qualification and competencies:

• Bachelor’s degree in Engineering with 10+ years of experience in Oil and Gas – Upstream, Midstream and Downstream sectors
• Worked with various Company Standards For Example – SHELL/SAUDI ARAMCO/EXXON MOBIL/BP and many such Oil Majors.
• Proficient in Major International Codes such as ASME/EEMUA/DIN/API etc. and exhibit areas where such codes were referred and implemented in his work experience 
• Should be competent in EARS (Easy Approach to Requirements Syntax) Pattern of Refinerment.
• Collaboration with Company subject Matter Experts to gather and collate recommendations 
• Lead and facilitates best practice sharing, process enhancement and special initiatives to drive efficiency and effectiveness of Standards Upgradation.
• Build and Guide team for Enhancement of Standards and Technical Publications 
• Fluent written and oral communication in English.
• Knowledge of reading equipment data sheets, vendor manuals and Company Standards.
• Good interpersonal skills and working collaboratively with the other teams.

8. P-106834 - T&P - Process Engineer (Pipeline Optimization)

Job Requirements

• Process Engineer in Oil & Gas domain with upstream or refinery experience. Involved in process calculations for cross country pipelines, Root cause analysis, Simulation studies, multiphase flow, and well head operations during normal, emergency, start-up & shutdown.
• Prepare and review PFD, P&ID , Heat and Mass Balance calculations, multiphase and surge calculations, hydraulic and pressure drop calculations, pipeline sizing and selection calculations.
• Preparation of process parameters in pipeline datasheets 
• Experience of risk studies and Brainstorming on Process units involving consequences and safeguards based on the nature of Risk and associated response systems.
• Procedures for Testing and commissioning of pipelines including Hydrostatic test, Pneumatic test, chemical cleaning and their method statements. 
• Requirements and Types of Insulation and associated process calculations 
• Participated in MOC studies and recommendations 
• Pipeline Optimization using PLO Hydraulic Simulator
• Build Pipeline Optimizer (PLO) Models. Calibration and tuning of models based on process data. 
• Develop pipeline DRA and Power optimization studies.  Propose new DRA skids location studies.
• Unit criticality studies based on PLO model results. 
• Perform hydraulic analysis on variable cost opportunities, OOS equipment, and pipeline derate impact to capacity
• Assist the scheduling team to set the optimized variable cost plan for each asset.
• Atmos/PLM Leak Detection Optimization
• Leak detection KPI studies
• Leak detection integrity evaluation studies
• Leak detection threshold optimization

Work Experience

1. Chemical engineering or equivalent degree is required.

2. 12-15 years’ experience with upstream / refining domain and cross country pipelines background is required. 

3. Good understanding of process unit operations and process calculations, including, fluid flow principles, and reaction principles, is a plus. 

4. Working experience with HYSYS , UNISIM  is an advantage

5. Must have good technical communication skills.  This includes ability to communicate efficiently and effectively with unit engineers to understand their issues and problems and communicate solutions.