SR MFG & PROCESS DVL ENGINEER

At TE, you will unleash your potential working with people from diverse backgrounds and industries to create a safer, sustainable and more connected world.
 

Job Overview 
TE Connectivity's Manufacturing and Process Development Engineering Teams significantly impact LEANPD driven new product development projects, driving for excellence in existing manufacturing technologies and methods and striving to implement new manufacturing technologies to provide improved process and tolerance control. They act as the binding element between product development and manufacturing engineering, ensuring the effectiveness and efficiency of this critical interface. They support Product Development in the optimization of designs and piece parts for manufacturability by realizing sample tooling/products/prototypes. They also design, develop, and qualify tooling and processes to meet TE quality and production standards, document all processes and tooling in applicable TE systems, support supply chain to verify supplier compliance and capability, initiate and implement programs to continuously improve quality, cost and cycle time and adhere to all appropriate specifications, regulatory requirements and customer requirements.

 Responsibilities  

Preparation of tooling layouts, concepts for mold, MBD Process.

Knowledge on Tool cost estimation

Prepare detailed designs, using 3D CAD software (CREO and / OR NX8)

Conversant with drafting standards, preparation of detailed design drawing with tolerances

Conversant with GPS / GD&T systems.

Conversant with use of MoldFlow/Moldex 3D

Conversant on tool material, material specifications, Heat treatment & its process.

Conversant on Tool building, Tool assembly, measurement, testing and tool room processes

Knowledge of Molding/Stamping materials & its specification

System know-how & ISO/TS requirements, Process guidelines (IATF 16949, and needed ISO)

Interaction with CFT/suppliers for reviews, trials, evaluation of component / tooling elements

Know-how Scientific Injection molding techniques.

Validate concept designs using simulation results and determine design robustness, critical to function requirements.

Involve in Kaizen events to save costs & time. Deploy standardized process and work methodology. Benchmarks implement productivity improvement methods.

Track monitor metrics for sustained performance covering quality & delivery.

CT results interpretation, getting correction at suppliers.

Tool Transfer activity till tool is proven at plant

Knowledge on Overmold / 2 shot molding/ silicon mold is added advantage.

Interacting with overseas supplier and to get part approved with lesser condition loops.

Knowledge on Stamping / assembly / automation will be added advantage.

 

What your background should look like: 

PG/MTech/Post Diploma in Tool Design from NTTF or GTTC/ BE Mechanical with Tooling Background.

Knowledge on product, design processes and methodology.

Understanding of LEAN / 6 Sigma / Kaizen techniques.

Master molding Certification as added advantage.

 9 - 12 years  of industry experience.

Experience in Connector /Precession Tools manufacturing Industry.

System and Product knowledgeThorough understanding of Tooling & Product requirements.

Market intelligenceA thorough understanding of Process and technologies.

Conceptual thinkingBeing able to see a broad picture, understand problems by putting the pieces together and simplify complex issues.

Concern for order, quality, and accuracyAn underlying drive to reduce uncertainty by continuous risk assessments, taking accurate decisions, and continuously improve processes.

Communication skillsFluent communication skills to be able to articulate well with teams across different functions & locations.

Internal stakeholder managementManage Tools & requirements and work effectively with different cross functional teams.

Interpersonal skills and people managementSupervise and manage a team by ensuring compliance with rules and processes at TE and keep them motivated.

Performance FocusedExecutes efficiently, meeting project deadlines and deliverables.

Creative ThinkerBrings innovative, long-term solutions to technical challenges.

CoachCapable of mentoring others and leading technical project teams.

 

Competencies