Explain the workflow of an electrical wire harness.

Question

Accepted Answer

The workflow of an electrical wire harness involves design, prototyping, manufacturing, and testing to ensure functionality and safety.

1. Design: Create detailed schematics and layouts using CAD software, ensuring proper wire gauge and insulation.
2. Prototyping: Build a prototype harness to test fit and functionality, making adjustments as needed.
3. Material Selection: Choose appropriate materials for wires, connectors, and insulation based on application requirements.
4. Manufacturing: Use automated machinery for cutting, stripping, and crimping wires, ensuring precision and quality.
5. Assembly: Assemble the harness according to specifications, ensuring all connections are secure and correctly oriented.
6. Testing: Conduct electrical tests (continuity, insulation resistance) to verify performance and safety standards.
7. Quality Control: Implement inspections at various stages to catch defects early and ensure compliance with industry standards.

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