How will you handle in-process rejection, and what corrective measures would you take to avoid recurrence?

Question

Accepted Answer

Addressing in-process rejection involves identifying root causes and implementing corrective measures to enhance quality control.

Conduct a root cause analysis to identify why rejections are occurring, such as equipment malfunction or operator error.
Implement a feedback loop where operators can report issues immediately, allowing for quick adjustments.
Train staff regularly on quality standards and procedures to minimize human error; for example, conducting monthly workshops.
Utilize statistical process control (SPC) to monitor production processes and identify trends that may lead to rejections.
Establish a corrective action plan that includes specific steps to address identified issues and prevent recurrence.