If product A fails in the last stage, what is the root cause?

Question

Accepted Answer

The root cause of product A's failure in the last stage can be due to various factors.

The failure could be due to a problem in the manufacturing process.
It could be due to a defect in the raw materials used.
The failure could also be due to a design flaw in the product.
Human error during the production process could also be a cause.
Environmental factors such as temperature or humidity could also play a role.

Accepted Answer

If product A fails in the last stage, potential root causes could include:

1.Quality Control Issues: Inadequate testing or inspection procedures may have missed defects.
2.Design Flaws: Issues in the design that only become apparent under final conditions.
Manufacturing Defects: Problems during production, such as improper materials or faulty assembly.
3.Supplier Quality: Components sourced from suppliers may not meet specifications.
4.Process Variability: Inconsistencies in the production process could lead to failures.
5.User Error: Misuse or improper handling by end-users during testing.

A thorough root cause analysis (RCA) should be conducted to pinpoint the exact issue.

Accepted Answer

product failure has an 2 category.
1. dimensional failure
2.matellurgical failuer

1.if an dimensional error (first step to separate the defective product and then talk to customer end,if any possiblities to acceptance of these components.)

Accepted Answer

If product fail last stage first i will stop the line then i will check the problem and inform to oroduction supervisor

Accepted Answer

If product fail last stage first i will stop the line then i will check the problem and inform to oroduction supervisor

Asked in Foxconn

If product A fails in the last stage, what is the root cause?

Interview Questions Asked to Production Engineer at Other Companies

Top Skill-Based Questions for Foxconn Production Engineer