Assistant Manager -Maintenance-Sohna

Job Description: Assistant Manager_ Plant Maintenance
Department: Maintenance
Location: Sohna
Job Purpose:
To ensure optimal performance and reliability of plant machinery, equipment, and utilities
through the effective management of preventive and breakdown maintenance. The Assistant
Manager will support production goals by minimizing equipment downtime and maintaining a
safe, efficient manufacturing environment.
Key Responsibilities:
Supervise preventive, predictive, and breakdown maintenance for CNC/SPM machines,
Mechanical presses, welding machines, Gantry Automation, Low-cost Automation,
conveyors, and utility equipment's. Monitor and analyses machine performance data; plan maintenance interventions to
prevent unplanned stoppages.
Execute root cause analysis (RCA) for recurring equipment failures and implement
corrective actions.
Coordinate closely with production and quality teams to ensure smooth operations and
quick restoration of machinery during breakdowns.
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Align maintenance activities with production schedules to minimize disruption.
Lead and mentor a team of technicians, fitters, and electricians; assign tasks and
monitor job completion.

Enforce compliance with standard operating procedures (SOPs) and safety protocol
Monitor usage and stock of spare parts, tools, and consumables; coordinate with
procurement for timely replenishment.

Ensure compliance with IATF 16949, ISO 14001, and ISO 45001 standards.
Conduct routine safety inspections and enforce lockout/tagout (LOTO) procedures.
Participate in internal and external audits related to maintenance and plant safety.
Track maintenance KPIs: MTTR, MTBF, Overall Equipment Effectiveness (OEE), and
downtime analysis.

Ensure accurate records of equipment maintenance logs, service history, and utility
usage.
Generate regular reports for management review, including downtime reports,
maintenance performance, and budget adherence.

Key Skills:

Proficiency in Mechanical, Pneumatics and Automation systems used in automotive
parts manufacturing.

Familiarity with PLC/FANUC/SIEMENS/MITSUBISHI Etc.-based machine controls.
Strong troubleshooting and decision-making ability.
Knowledge of hydraulic, pneumatic, and Gantry automation /robotic systems.
Familiar with SAP PM
Effective leadership, communication, and problem-solving skills.
Working Conditions:

Based in a high-paced manufacturing plant.
Involve shift work, weekend support, and participation during planned/unplanned
shutdowns.

Physical presence on the shop floor is required for issue resolution and supervision.
Qualifications:

Education: B.E. / B.Tech in Mechanical or Mechatronics Engineering.
Experience: 7-9 years of hands-on experience in maintenance in an automotive or
precision parts manufacturing plant.