Musashi Auto Parts Interview Questions and Answers for Experienced

Manpower can be handled by effective communication, training, delegation, and motivation.

• Communicate clear expectations and goals

• Provide necessary training and resources

• Delegate tasks based on skills and strengths

• Motivate through recognition and rewards

• Address any performance issues promptly

• Encourage teamwork and collaboration

The least count of a micrometer is the smallest measurement that can be accurately read on the micrometer scale.

• The least count is determined by the number of divisions on the micrometer scale and the pitch of the screw.

• It is usually expressed in micrometers or millimeters.

• For example, if a micrometer has 50 divisions on the scale and the pitch of the screw is 0.5 mm, then the least count would be 0.01 mm (0.5 mm ...read more

Vernier least count is the smallest measurement that can be made using a Vernier scale.

• Vernier least count is determined by the difference between one main scale division and one Vernier scale division.

• It helps in increasing the accuracy of measurements made using a Vernier scale.

• For example, if the main scale has divisions of 1 mm and the Vernier scale has divisions of 0.1 mm, the least count would be 0.1 mm.

Root cause analysis identifies the underlying reasons for defects or problems to prevent recurrence.

• Use the 5 Whys technique: Ask 'why' repeatedly to drill down to the root cause. Example: Why did the machine fail? Because it overheated. Why did it overheat? Because it lacked lubrication.

• Employ Fishbone diagrams to visualize potential causes. Example: Categorize causes into people, processes, materials, and equipm...read more

Customer complaints and audits can be handled by addressing the root cause, providing corrective actions, and ensuring continuous improvement.

• Listen to the customer's complaint and empathize with their situation

• Investigate the issue thoroughly to identify the root cause

• Provide corrective actions to prevent the issue from recurring

• Communicate the corrective actions to the customer and follow up to ensure satisfacti...read more

MTTR stands for Mean Time To Repair, which is a measure of the average time it takes to repair a machine or equipment.

• MTTR is an important metric used in maintenance engineering to assess the efficiency of maintenance processes.

• It is calculated by dividing the total downtime by the number of repairs performed.

• A lower MTTR indicates a more efficient maintenance process and better equipment reliability.

• MTTR can be u...read more

The last breakdown was related to hydraulic systems.

• The breakdown occurred due to a leak in the hydraulic system.

• The hydraulic symbols were used to identify and troubleshoot the issue.

• The maintenance engineer had to repair or replace the faulty hydraulic component.

• Proper maintenance and regular inspections can help prevent future breakdowns.

Root cause analysis using 5W1H and Why-Why analysis for NPD

• 5W1H is a tool used to identify the who, what, when, where, why, and how of a problem

• Why-Why analysis is a technique used to identify the root cause of a problem by asking 'why' multiple times

• Both tools are commonly used in New Product Development (NPD) to identify and address issues

• The combination of these tools can help to identify the underlying cause o...read more