Toyota Industries Engine India Production Engineer Interview Questions and Answers

Q1. Family background
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Q2. Manpower handling
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Q1. Confidencial topic not able to disclose
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Q1. Confidencial no able to disclose
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Q1. Technical qus releted to job profiles
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Q1. Related to jd
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Q2. Documentation presentations
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Q1. Production related questions 1)productivity improvement 2)lean manufacturing 3)7 QC tools 4)how to use 7 QC tools on production line 5) previous work experience related questions like about product and p...read more
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Q1. Common family and previous work culture related questions
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Q1. Plasma welding principle & working method
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Plasma welding uses a high-temperature ionized gas to melt and join metals together.
• Plasma welding involves creating an electrical arc between the workpiece and the electrode, ionizing the gas to form plasma.

• The high temperature of the plasma melts the metals being welded together.

• Plasma welding is commonly used for precision welding of thin materials or in applications where a high level of control is needed.

• Examples ...read more
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Q2. Brazing welding principle & working method
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Brazing welding is a joining process where a filler metal is melted and distributed between two or more close-fitting parts by capillary action.
• Brazing involves heating the base metals to a temperature above 450°C but below their melting point.

• The filler metal, usually in the form of a wire or preformed shape, is then melted and flows into the joint by capillary action.

• The filler metal must wet the base metals and form...read more
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Q1. Salary discussed
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Q1. Personal information & career growth
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Q2. Previous organisation responsibilities
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In my previous role, I managed production processes, ensured quality control, and optimized workflows for efficiency.
• Oversaw daily production operations, ensuring targets were met consistently.

• Implemented lean manufacturing techniques, reducing waste by 15%.

• Collaborated with cross-functional teams to improve product quality, resulting in a 10% decrease in defects.

• Conducted regular equipment maintenance checks to minimi...read more
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Q1. Mainly about Union handling
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Past experiences and reason of job change along with the expectation from Daikin

Q1. Past projects and thermodynamics
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Q1. Family and educational background with challenges faced
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Q1. General Job and future expectations related questions.
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Q1. What is Line balancing
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Line balancing is the process of assigning tasks to workstations in a way that evens out the workload and maximizes efficiency.
• Involves distributing work evenly among workstations

• Minimizes idle time and bottlenecks

• Helps improve productivity and reduce production costs

• Example: In an assembly line, tasks like welding, painting, and assembly are balanced to ensure smooth flow
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Q2. Types of muda and expalin all
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Types of muda in production engineering include overproduction, waiting, transportation, processing, inventory, motion, and defects.
• Overproduction: Producing more than needed, leading to waste of resources.

• Waiting: Delays in production due to inefficient processes or lack of coordination.

• Transportation: Unnecessary movement of materials or products, increasing lead time.

• Processing: Unnecessary steps or complex processe...read more
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Q1. Production related
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Q2. Industrial based
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