Plant Head - Chemical Manufacturing

Role & responsibilities

1. Factory Setup & Design

• Conduct feasibility studies and location analysis for optimal plant setup.
• Design efficient plant layouts with strategic equipment placement.
• Source raw materials (polyols, isocyanates) and machinery from verified suppliers.
• Oversee construction activities including contractor coordination and quality inspections.

2. Production Management

• Develop formulations for polyurethane binders across various applications (adhesives, coatings).
• Implement quality control protocols using ASTM/DIN testing methods.
• Optimize production parameters (mixing ratios, curing times) for batch consistency.
• Minimize material waste through scrap analysis and continuous process improvement.
  

3. Compliance & Safety

• Obtain all necessary environmental clearances and factory certifications
• Establish safety protocols for hazardous chemical handling (VOC management, fire safety).
• Conduct regular equipment maintenance and implement safety audits.
  

4. Team Leadership

• Train staff on ISO-compliant manufacturing and safety practices.
• Manage cross-functional teams including production, R&D, and logistics.
• Define and track KPIs related to output efficiency, quality, and resource utilization.

Preferred candidate profile

• Bachelors or Masters in Chemical Engineering or equal relevant experience.
• Minimum 10 years of experience in polyurethane production, including 3+ years in plant commissioning.
• Hands-on expertise in reaction injection molding and continuous foaming processes.
• Strong command of ERP systems for production planning and inventory control.
• Proficient in raw material characterization (hydroxyl value, NCO content).
• Skilled in troubleshooting production issues (e.g., air entrapment, premature curing).
• Experience in CAPEX/OPEX management for cost optimization.
• Working knowledge of regulatory standards (REACH, OSHA, BS EN).
• Multilingual capability preferred (English and local/regional language).