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I applied via Referral and was interviewed before Jul 2023. There was 1 interview round.
There are five stages in APQP (Advanced Product Quality Planning)
There are five stages in APQP: Planning and Definition, Product Design and Development, Process Design and Development, Product and Process Validation, and Feedback, Assessment, and Corrective Action.
Each stage has specific activities and deliverables that must be completed before moving on to the next stage.
For example, in the Product Design and Developm...
RPN value FMEA stands for Risk Priority Number in Failure Mode and Effects Analysis.
RPN is a numerical value used to prioritize potential failure modes based on severity, occurrence, and detection.
It is calculated by multiplying the severity, occurrence, and detection ratings assigned to each failure mode.
The higher the RPN value, the higher the priority for addressing that particular failure mode.
RPN values help teams...
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I applied via Referral and was interviewed in Dec 2019. There were 5 interview rounds.
The 10:1 rule is a guideline used in quality engineering to determine the sample size needed for statistical analysis.
The 10:1 rule states that for every 1 defect found, there are approximately 10 defects that have gone undetected.
It helps in estimating the total number of defects in a population based on the number of defects found in a sample.
The rule is often used in quality control processes to determine the approp...
The standard temperature of a Quality lab is typically maintained at 20-25 degrees Celsius.
The standard temperature range for a Quality lab is 20-25 degrees Celsius.
Maintaining a consistent temperature is important for accurate testing and measurements.
Temperature control systems such as air conditioning or heating may be used to regulate the lab temperature.
Extreme temperatures can affect the performance of lab equipm...
I applied via Recruitment Consultant and was interviewed before Jun 2020. There were 3 interview rounds.
Design for a smart water bottle that tracks hydration levels and reminds users to drink water.
The bottle should have sensors to track water intake
It should connect to a mobile app to display hydration levels and send reminders
The design should be durable and leak-proof
The bottle should be easy to clean and refill
Consider adding features like temperature control or flavor infusers
Standards of products ensure quality, safety, and reliability.
Standards are established by organizations such as ISO, ASTM, and ANSI.
They cover various aspects of products such as design, materials, and performance.
Compliance with standards is often required by law or industry regulations.
Examples of products with standards include medical devices, construction materials, and electronics.
Standards help ensure that prod...
I appeared for an interview in Jan 2025.
Core tools and techniques used in quality engineering include 5 core tools, 7 QC tools, 8D methodology, and the Why-Why analysis.
5 Core Tools: APQP, PPAP, FMEA, MSA, SPC
7 QC Tools: Check sheets, Pareto charts, Cause-and-effect diagrams, Histograms, Scatter diagrams, Control charts, Flowcharts
8D Methodology: Eight disciplines problem solving approach used to identify, correct, and prevent recurring problems
Why-Why Analy...
The role of a company in Design for Manufacturability (DWM) is to ensure that products are designed in a way that makes them easy and cost-effective to manufacture.
Ensuring that product designs are optimized for efficient manufacturing processes
Collaborating with design and manufacturing teams to identify and address potential manufacturing challenges early in the design phase
Implementing design guidelines and best pra...
MSA stands for Measurement System Analysis and SPC stands for Statistical Process Control.
MSA is a method used to assess the measurement system variation to ensure data accuracy.
SPC is a method used to monitor and control a process through statistical analysis.
MSA includes Gage R&R studies to evaluate the measurement system's repeatability and reproducibility.
SPC involves using control charts to detect any variatio...
Process quality refers to the level of consistency, accuracy, and effectiveness in the execution of a particular process.
Process quality is about ensuring that a specific process consistently meets the desired standards and requirements.
It involves identifying and eliminating defects, errors, and variations in the process to improve overall quality.
Process quality can be measured using metrics such as defect rates, cyc...
8D is a problem-solving methodology used in quality management to identify, correct, and prevent recurring problems.
8D stands for 8 disciplines, each representing a step in the problem-solving process
Steps include defining the problem, forming a team, identifying root causes, implementing corrective actions, and preventing recurrence
Example: A manufacturing company uses 8D to address a recurring defect in their product
I applied via Naukri.com and was interviewed before Jul 2023. There were 4 interview rounds.
Math, Reasoning, verbility
Wire colour coding is a standard method of identifying the function of different wires in electrical systems.
In North America, the standard wire colour coding for AC power circuits is black for hot, white for neutral, and green or bare copper for ground.
In Europe, the standard wire colour coding for AC power circuits is brown for live, blue for neutral, and green/yellow for ground.
Different industries may have their ow...
Crimping is a process of joining two pieces of metal or other materials by deforming one or both of them to hold the other.
Crimping is commonly used in electrical work to join wires to connectors.
It is also used in plumbing to connect pipes together.
Crimping tools are often used to create a secure connection.
HV stands for High Voltage, which refers to electrical potential difference between two points that exceeds the safe threshold.
HV is typically considered to be any voltage above 1000 volts.
High Voltage is commonly used in power transmission and distribution systems.
HV can be dangerous and requires proper safety precautions when working with it.
HV and air leak tests are essential for ensuring safety and quality of products before delivery to customers.
HV test, or high voltage test, is conducted to check insulation integrity and electrical safety of the product.
Air leak test is performed to verify the sealing integrity of the product, ensuring no leaks that could compromise performance or safety.
These tests are required for customers to guarantee that the prod...
Quality of insulation can be controlled through proper material selection, installation techniques, and regular inspections.
Selecting high-quality insulation materials with appropriate R-values for the specific application
Ensuring proper installation techniques are followed to minimize gaps and air leaks
Conducting regular inspections to check for signs of wear, damage, or moisture intrusion
Using thermal imaging technol...
HST stands for Heat Shrink Tubing, used in wire harness for insulation and protection.
HST is a type of tubing that shrinks when heat is applied, providing insulation and protection to wires in a harness.
It helps in preventing short circuits, abrasion, and moisture damage.
HST is commonly used in automotive, aerospace, and electronics industries.
Examples of HST brands include 3M, TE Connectivity, and Panduit.
A thermistor is a type of resistor whose resistance changes significantly with temperature. There are two main types: NTC (Negative Temperature Coefficient) and PTC (Positive Temperature Coefficient).
Thermistors are commonly used in temperature sensing applications.
NTC thermistors have a negative temperature coefficient, meaning their resistance decreases as temperature increases.
PTC thermistors have a positive tempera...
EMC testing is the process of evaluating and verifying the electromagnetic compatibility of electronic devices.
EMC testing ensures that electronic devices do not interfere with each other's operation
It also ensures that electronic devices are not susceptible to interference from external sources
Common EMC tests include radiated emissions, conducted emissions, and immunity testing
EMC testing is important for compliance ...
Ferrite core is a magnetic core made of ferrite material used in electronic components for its high magnetic permeability and low electrical conductivity.
Ferrite core is commonly used in transformers, inductors, and electromagnets.
It helps increase the inductance and efficiency of electronic components.
Ferrite cores are also used in noise suppression filters to reduce electromagnetic interference.
They are preferred ove...
EV stands for Electric Vehicle, which is a vehicle that runs on electricity instead of gasoline.
Types of EVs include Battery Electric Vehicles (BEVs), Plug-in Hybrid Electric Vehicles (PHEVs), and Hybrid Electric Vehicles (HEVs).
BEVs run solely on electricity stored in batteries and do not have a gasoline engine.
PHEVs have both an electric motor and a gasoline engine, allowing them to switch between electric and gasoli...
A parabolic equation is a second-degree polynomial equation in the form y = ax^2 + bx + c, where 'a' is the coefficient of the x^2 term.
A parabolic equation is a type of quadratic equation that forms a U-shaped curve when graphed.
The coefficient 'a' in a parabolic equation determines the direction and width of the parabola. A positive 'a' value opens upwards, while a negative 'a' value opens downwards.
For example, the ...
What is EV and What is role in green environment
My salary expectations are based on my experience, qualifications, and the industry standard.
Consider my years of experience in the field
Research the average salary range for this position in the industry
Take into account my qualifications and skills
Open to negotiation based on benefits package
8D is a problem-solving methodology used to identify, correct, and eliminate recurring issues in processes or products.
D1: Team Formation - Assemble a cross-functional team to address the problem.
D2: Problem Description - Clearly define the problem with data and evidence.
D3: Interim Containment Actions - Implement temporary measures to contain the issue.
D4: Root Cause Analysis - Identify the root cause using tools like...
The 7Q tool is a problem-solving method used to identify root causes by asking 'why' seven times.
The 7Q tool helps in root cause analysis by encouraging deeper investigation.
Example: If a machine fails, asking 'why' repeatedly can uncover underlying issues like maintenance neglect.
It promotes a systematic approach to problem-solving in quality engineering.
The technique is applicable in various industries, including man...
I applied via Walk-in and was interviewed before Jun 2023. There was 1 interview round.
Handling press involves ensuring safety, proper maintenance, and efficient operation.
Ensure all safety protocols are followed when operating the press
Regularly maintain and inspect the press to prevent breakdowns
Train operators on proper usage and troubleshooting techniques
Monitor press performance and make adjustments as needed
Implement preventive maintenance schedules to prolong press lifespan
Visual defects can be identified through careful inspection of physical characteristics such as color, shape, size, texture, and surface finish.
Inspect the product for any abnormalities in color, such as discoloration or uneven coloring
Check for any irregularities in shape or size that deviate from the product specifications
Examine the texture of the product to ensure it is consistent and free from any roughness or def...
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Quality Engineer
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Engineer
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| ₹3.2 L/yr - ₹7.1 L/yr |
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