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Tolerance defines acceptable limits in measurement, while accuracy indicates how close a measurement is to the true value.
Tolerance refers to the allowable deviation from a specified value, e.g., a length tolerance of ±0.5 mm.
Accuracy measures how close a measurement is to the actual value, e.g., a scale reading 100g when the true weight is 100g.
High accuracy with poor tolerance can lead to measurements that are t...
CNC machines offer high precision, typically achieving tolerances of ±0.001 inches or better, depending on the application.
CNC machines can achieve tolerances as tight as ±0.0001 inches in specialized applications.
The accuracy can vary based on the type of CNC machine; for example, a CNC milling machine may have different precision than a CNC lathe.
Factors affecting accuracy include machine calibration, tool wear,...
GD&T is a system for defining and communicating engineering tolerances using symbols, allowing for precise manufacturing and inspection.
GD&T uses symbols to specify geometric characteristics of parts, such as flatness, perpendicularity, and concentricity.
It helps ensure parts are manufactured and inspected accurately, leading to better quality and interchangeability.
GD&T is commonly used in industries ...
The 3-2-1 principle in design refers to the minimum number of reference points needed to properly locate a part for machining or assembly.
3 points are used to position the part in the X, Y, and Z axes
2 points are used to prevent rotation around the X and Y axes
1 point is used to prevent movement along the Z axis
Example: Using 3 pins to position a part on a fixture for machining
Selecting distributors involves evaluating their reputation, reach, experience, and alignment with your brand.
Evaluate distributor's reputation in the market
Assess their reach and distribution network
Consider their experience in the industry
Ensure alignment with your brand values and goals
The gear box in a vehicle is responsible for transmitting power from the engine to the wheels at different speeds.
The gear box allows the driver to change gears to match the speed and power requirements of the vehicle.
Different gears provide different torque and speed ratios, allowing the vehicle to accelerate, climb hills, or maintain speed efficiently.
Manual gear boxes require the driver to manually shift gears,...
The radiator cap helps regulate the pressure in the cooling system of a vehicle.
Prevents coolant from boiling over by raising the boiling point
Maintains the proper pressure in the cooling system
Allows excess coolant to flow into the overflow tank and back into the radiator when needed
Pistons seize when lubrication and cooling systems fail, causing friction and heat buildup.
Pistons rely on lubrication to reduce friction between moving parts
Cooling system prevents overheating by circulating coolant around the engine
Without proper lubrication, friction increases and can cause the piston to seize
If the cooling system fails, heat buildup can also lead to piston seizure
Clamp load is the force applied to hold the clutch plates together, while release load is the force needed to disengage the clutch plates.
Clamp load is the force that presses the clutch plates together to transmit power from the engine to the transmission.
Release load is the force required to disengage the clutch plates, allowing for gear changes or stopping the vehicle.
The clamp load must be greater than the rele...
Symptom of piston seizure due to lubrication system failure is engine overheating and loss of power.
Engine overheating
Loss of power
Increased engine noise
Visible damage to piston or cylinder walls
I appeared for an interview in Jan 2025.
DPF (diesel particulate filter) can be damaged due to various reasons such as poor maintenance, driving habits, or engine issues.
Poor maintenance such as not performing regular DPF regeneration
Frequent short trips without allowing the DPF to reach optimal operating temperature
Using low-quality fuel with high sulfur content
Faulty engine components like injectors or turbochargers causing excessive soot production
Driving ...
Turbo charger failure can be caused by issues such as oil contamination, foreign object damage, or excessive heat.
Oil contamination can lead to clogged oil passages and insufficient lubrication for the turbocharger.
Foreign object damage, such as debris entering the turbocharger, can cause mechanical failure.
Excessive heat from poor cooling systems or high engine temperatures can lead to thermal degradation of the turbo...
Injectors are devices used to introduce a liquid into a system or process.
Injectors are commonly used in fuel systems to deliver fuel into the combustion chamber of an engine.
They can also be used in medical settings to administer medication or fluids intravenously.
Injectors play a crucial role in ensuring precise and controlled delivery of liquids in various applications.
I appeared for an interview in Jul 2024, where I was asked the following questions.
As a Junior Manager, I focus on team collaboration, project management, and continuous improvement to drive success.
Team Collaboration: Foster an environment where team members feel valued and encouraged to share ideas.
Project Management: Utilize tools like Trello or Asana to track project progress and ensure deadlines are met.
Continuous Improvement: Implement feedback loops to assess team performance and identify area...
I have over three years of experience in project management, leading teams to successful project completions in various sectors.
Managed a team of 5 in a software development project, delivering on time and within budget.
Implemented Agile methodologies, improving team efficiency by 30%.
Coordinated cross-departmental collaboration for a marketing campaign that increased brand awareness by 40%.
I appeared for an interview in Jun 2025, where I was asked the following questions.
I appeared for an interview in Jul 2024.
GD&T is a system for defining and communicating engineering tolerances using symbols, allowing for precise manufacturing and inspection.
GD&T uses symbols to specify geometric characteristics of parts, such as flatness, perpendicularity, and concentricity.
It helps ensure parts are manufactured and inspected accurately, leading to better quality and interchangeability.
GD&T is commonly used in industries like ...
The 3-2-1 principle in design refers to the minimum number of reference points needed to properly locate a part for machining or assembly.
3 points are used to position the part in the X, Y, and Z axes
2 points are used to prevent rotation around the X and Y axes
1 point is used to prevent movement along the Z axis
Example: Using 3 pins to position a part on a fixture for machining
I would manage my team by setting clear goals, providing support and resources, fostering open communication, and recognizing achievements.
Set clear goals and expectations for each team member
Provide necessary support and resources to help team members succeed
Foster open communication and encourage feedback from team members
Recognize and reward achievements to motivate team members
Lead by example and demonstrate a stro...
I have worked on various projects designing tools for automotive manufacturing processes.
Designed fixtures for welding operations
Developed cutting tools for CNC machining
Collaborated with engineers to optimize tool designs
Implemented cost-saving measures in tool production
Utilized CAD software for tool design
Ensured tools met industry standards and regulations
Swirl in engine refers to the rotational motion of air or fuel mixture inside the combustion chamber, improving combustion efficiency.
Swirl helps in better mixing of air and fuel, leading to more efficient combustion.
It can improve fuel economy and reduce emissions.
Examples include swirl-inducing intake ports or valves in engines.
Symptom of piston seizure due to lubrication system failure is engine overheating and loss of power.
Engine overheating
Loss of power
Increased engine noise
Visible damage to piston or cylinder walls
Squish in engine refers to the process of compressing the air-fuel mixture in the combustion chamber before ignition.
Squish helps in creating turbulence for better mixing of air and fuel
It also helps in increasing the efficiency of combustion
Squish is achieved by the design of the combustion chamber and piston crown
Thermostat regulates the flow of coolant in the engine cooling system to maintain optimal operating temperature.
Thermostat opens and closes to control the flow of coolant through the radiator.
Helps maintain the engine at its optimal operating temperature for efficiency and performance.
Prevents overheating by regulating the coolant flow based on the engine temperature.
Common issues include thermostat getting stuck close...
Pistons seize when lubrication and cooling systems fail, causing friction and heat buildup.
Pistons rely on lubrication to reduce friction between moving parts
Cooling system prevents overheating by circulating coolant around the engine
Without proper lubrication, friction increases and can cause the piston to seize
If the cooling system fails, heat buildup can also lead to piston seizure
Clamp load is the force applied to hold the clutch plates together, while release load is the force needed to disengage the clutch plates.
Clamp load is the force that presses the clutch plates together to transmit power from the engine to the transmission.
Release load is the force required to disengage the clutch plates, allowing for gear changes or stopping the vehicle.
The clamp load must be greater than the release l...
Main steering geometry parameters include caster, camber, toe, and steering axis inclination.
Caster: The angle of the steering axis when viewed from the side of the vehicle.
Camber: The angle of the wheels when viewed from the front of the vehicle.
Toe: The angle of the wheels when viewed from above the vehicle.
Steering Axis Inclination: The angle between the steering axis and vertical axis of the vehicle.
I applied via Referral and was interviewed in Jul 2024. There were 2 interview rounds.
Highlight the unique features and benefits of our product, address customer needs and concerns, offer promotions or discounts, provide excellent customer service.
Highlight the unique features and benefits of our product
Address customer needs and concerns
Offer promotions or discounts
Provide excellent customer service
Selecting distributors involves evaluating their reputation, reach, experience, and alignment with your brand.
Evaluate distributor's reputation in the market
Assess their reach and distribution network
Consider their experience in the industry
Ensure alignment with your brand values and goals
An easy blend of technical and general knowledge.
I applied via Approached by Company and was interviewed before Sep 2023. There were 3 interview rounds.
50 questions were asked each carry 1 marks
It is a no elimation round
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The duration of SML Isuzu interview process can vary, but typically it takes about 2-4 weeks to complete.
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Assistant Manager
139
salaries
| ₹6 L/yr - ₹13.5 L/yr |
Junior Manager
131
salaries
| ₹6 L/yr - ₹12 L/yr |
Deputy Manager
75
salaries
| ₹9.9 L/yr - ₹16 L/yr |
Manager
44
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| ₹12.4 L/yr - ₹20 L/yr |
Engineer
37
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| ₹4.3 L/yr - ₹8.9 L/yr |
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