Wika Instruments India Instrumentation Technician Interview Questions and Answers

Q1. Spindle motor assembly
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Q1. What Is oee calculation
Ans. 
OEE calculation is a measure of manufacturing productivity that combines availability, performance, and quality metrics.
• OEE stands for Overall Equipment Effectiveness

• It is calculated by multiplying availability, performance, and quality percentages

• OEE helps identify areas for improvement in manufacturing processes

• Example: If a machine has 90% availability, 95% performance, and 98% quality, its OEE would be 83.79%

• OEE is...read more
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Q2. What is poka yoka and capa
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Poka yoke is a technique used in manufacturing to prevent errors, while CAPA stands for Corrective and Preventive Action.
• Poka yoke is a Japanese term meaning 'mistake-proofing' or 'error-proofing'. It involves designing a process or system in a way that prevents mistakes or errors from occurring.

• Poka yoke techniques can include using sensors, alarms, or physical devices to detect and prevent errors.

• For example, a poka ...read more
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Q3. What is difference production and productivity
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Production is the process of creating goods or services, while productivity is the measure of efficiency in producing those goods or services.
• Production refers to the creation of goods or services, while productivity measures the efficiency of that production.

• Production is a process, while productivity is a measure.

• Production can be increased by adding more resources, while productivity can be increased by improving pr...read more
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Q4. What is tpm and jh and jh 7 steps
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TPM stands for Total Productive Maintenance and JH stands for Job Hazard Analysis. JH 7 steps are the steps involved in conducting a JH analysis.
• TPM is a maintenance strategy aimed at maximizing the productivity of equipment and minimizing downtime.

• JH is a safety analysis technique used to identify potential hazards in a job or task.

• JH 7 steps involve breaking down a job into steps, identifying potential hazards, deter...read more
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Q5. What is check sheet and wsqc,swc,wes
Ans. 
Check sheet is a tool used to collect and analyze data. WSQC, SWC, and WES are not commonly used acronyms in relation to production engineering.
• Check sheet is a simple data collection tool used to track defects or issues in a process

• WSQC, SWC, and WES are not commonly used acronyms in production engineering

• However, there are similar tools like the 5S methodology or the DMAIC process for continuous improvement
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Q6. What is 7Qc tools check sheet and parato digram
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7QC tools check sheet is a document used to collect and analyze data, while Pareto diagram is a graphical representation of the data.
• 7QC tools check sheet is used to identify and solve problems in production processes

• It helps in collecting and analyzing data related to the process

• Pareto diagram is a bar graph that shows the relative frequency or size of problems in descending order of importance

• It helps in identifying ...read more
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Q7. What is rejection handling and red bin analysis
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Rejection handling is the process of identifying and addressing rejected products. Red bin analysis is a method of analyzing rejected products to determine the cause of rejection.
• Rejection handling involves identifying and segregating rejected products

• Red bin analysis involves analyzing rejected products to determine the root cause of rejection

• The data collected during red bin analysis can be used to improve production...read more
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Q8. What do you man power handling
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Manpower handling refers to managing and organizing the workforce in a production environment.
• It involves recruiting, training, and scheduling employees

• Ensuring safety and compliance with regulations

• Motivating and supervising workers

• Optimizing productivity and efficiency

• Dealing with conflicts and resolving issues

• Examples include managing a production line, overseeing a team of technicians, or coordinating shifts in a f...read more
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Q9. What is kaizen and capa
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Kaizen is a Japanese term for continuous improvement while CAPA stands for Corrective and Preventive Action.
• Kaizen involves making small, incremental improvements to processes and systems over time.

• CAPA is a process used to identify and address the root cause of a problem or nonconformity.

• Kaizen and CAPA are both important tools for improving quality and efficiency in manufacturing and other industries.

• Examples of kaiz...read more
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Q10. What is efficiency in your line
Ans. 
Efficiency in production engineering refers to the ratio of output to input.
• Efficiency is a measure of how well resources are utilized in the production process.

• It is calculated as the ratio of output to input.

• Higher efficiency means more output is produced with the same amount of input.

• Efficiency can be improved by optimizing processes, reducing waste, and increasing automation.

• For example, reducing the time it takes ...read more
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Q11. What is 4m changing formats
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4m changing formats refers to the process of changing the format of a production line from one product to another.
• It involves reconfiguring the machinery and equipment to accommodate the new product

• It may require changing the packaging, labeling, and other materials used in the production process

• It is a common practice in manufacturing to increase efficiency and flexibility

• Example: Changing a production line from makin...read more
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Q12. What is kpi instruction
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KPI instruction refers to the guidelines or rules that define how key performance indicators (KPIs) should be measured and reported.
• KPI instruction provides a framework for measuring and reporting KPIs consistently and accurately.

• It outlines the specific metrics that should be tracked and how they should be calculated.

• KPI instruction also includes guidelines for setting targets and benchmarks for KPIs.

• Examples of KPI i...read more
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Q13. What is iso - ts audit
Ans. 
ISO-TS audit is a quality management system audit for automotive industry.
• ISO-TS audit is a quality management system audit for automotive industry

• It is based on ISO 9001 standard and specific requirements for automotive industry

• It focuses on ensuring product quality, safety, and customer satisfaction

• It involves auditing the entire production process from design to delivery

• Examples of ISO-TS audit include audits of car...read more
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Q14. What is line and machining processing
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Line and machining processing are methods used in manufacturing to produce products efficiently and accurately.
• Line processing involves a series of steps in which a product is assembled or produced in a linear fashion.

• Machining processing involves the use of machines to shape and cut materials into specific shapes and sizes.

• Both methods are used to increase efficiency and accuracy in manufacturing processes.

• Examples of...read more
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Basics of engineering, like manufacturing , SOM, MD,

Q1. What is the difference between lathe and milling machine?
Ans. 
Lathe is used for cylindrical workpieces while milling machine is used for flat or irregularly shaped workpieces.
• Lathe rotates the workpiece while the cutting tool remains stationary, while milling machine rotates the cutting tool while the workpiece remains stationary.

• Lathe is used for turning, drilling, and boring operations, while milling machine is used for cutting, drilling, and shaping operations.

• Lathe is ideal f...read more
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Q2. How to calculate maximum load can take by lathe?
Ans. 
The maximum load a lathe can take depends on its capacity and the material being machined.
• Check the lathe's specifications for its maximum weight capacity

• Consider the material being machined and its density

• Calculate the cutting forces involved in the machining process

• Ensure the lathe is properly maintained and in good working condition
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Q3. Basic GD&T questions?
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Q4. Why holes in disc of the bike?
Ans. 
Holes in the disc of a bike are for cooling and to prevent overheating.
• Holes allow air to flow through the disc, cooling it down.

• Prevents overheating and warping of the disc.

• Improves braking performance and reduces brake fade.

• Commonly found on high-performance bikes and in racing.

• Different hole patterns can affect noise and vibration levels.
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Q1. Why should we hire you?
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I have a strong background in design engineering and a proven track record of successfully completing projects.
• I have a Bachelor's degree in Mechanical Engineering and 5 years of experience in design engineering.

• I have a deep understanding of CAD software and have successfully designed and developed multiple products using it.

• I am highly skilled in problem-solving and have a keen eye for detail, ensuring high-quality d...read more
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Q2. Where do you see yourself in 5 years?
Ans. 
In 5 years, I see myself as a senior design engineer leading a team of talented engineers and working on innovative projects.
• Leading a team of engineers

• Working on innovative projects

• Continuing professional development

• Contributing to the growth of the company
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Q3. What are your strengths and weaknesses?
Ans. 
My strengths include problem-solving, attention to detail, and creativity. My weaknesses include time management and public speaking.
• Strengths: Problem-solving - I enjoy analyzing complex problems and finding innovative solutions.

• Strengths: Attention to detail - I have a meticulous eye for detail, ensuring accuracy in my designs.

• Strengths: Creativity - I have a strong ability to think outside the box and come up with u...read more
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Q4. Tell me about yourself.
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I am a design engineer with a passion for creating innovative solutions.
• I have a Bachelor's degree in Mechanical Engineering.

• I have 5 years of experience in designing and developing products.

• I am proficient in CAD software such as SolidWorks and AutoCAD.

• I have successfully led a team in designing a new product that increased efficiency by 20%.

• I am constantly seeking new ways to improve designs and stay updated with the...read more
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Q1. Technical motor ball screws
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Q2. Technical basic and sheet metal and Moro’s selection
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Q1. What means the General tolerances
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General tolerances refer to the acceptable range of variation in dimensions or properties of a part or product.
• General tolerances are typically specified in engineering drawings to ensure parts fit and function properly.

• They are usually expressed as a range of acceptable values, such as +/- 0.1mm.

• Tolerances can vary depending on the specific requirements of the part or product.

• Examples of general tolerances include dim...read more
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Q2. What is the material for wheel, Pin
Ans. 
The material for wheel is typically rubber or plastic, while the material for pin is usually metal such as steel or aluminum.
• Wheel material is commonly rubber or plastic for flexibility and durability

• Pin material is usually metal like steel or aluminum for strength and stability
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Q3. What are the grades of Hardwares like Screw, nut washer
Ans. 
Hardware grades are typically classified based on material composition, strength, and corrosion resistance.
• Hardware grades are often denoted by a combination of letters and numbers, such as Grade 8.8 or Grade 316.

• Higher grade numbers generally indicate a higher tensile strength or corrosion resistance.

• Common grades for screws include Grade 2, Grade 5, and Grade 8, with Grade 8 being the strongest.

• For nuts and washers, ...read more
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Q4. How to calculate motor power
Ans. 
Motor power can be calculated using the formula: Power (W) = Torque (Nm) x Speed (RPM) / 9.548
• Calculate the torque required for the application

• Determine the speed at which the motor will operate

• Use the formula Power (W) = Torque (Nm) x Speed (RPM) / 9.548 to calculate motor power
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Q5. How welds are considered
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Welds are critical in design engineering for joining metal components together.
• Welds must be strong enough to withstand the intended load and stress.

• Proper welding techniques and materials must be used to ensure the integrity of the weld.

• Inspections and testing should be conducted to verify the quality of the weld.

• Consideration should be given to factors such as joint design, welding process, and material compatibility...read more
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Q1. 1) Hydraulics details
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Q2. GD&T explain, the difference between different GD&T
Ans. 
Geometric Dimensioning and Tolerancing (GD&T) is a system for defining and communicating engineering tolerances.
• GD&T is a system used to define and communicate engineering tolerances for manufacturing processes.

• Different GD&T symbols include position, concentricity, profile, perpendicularity, and parallelism.

• Each GD&T symbol has a specific meaning and is used to control different aspects of a part's geometry.

• For exampl...read more
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Q1. Experience in software
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Extensive experience in various software applications and programming languages.
• Proficient in programming languages such as Java, Python, and C++

• Experience with software development tools such as Git, JIRA, and Jenkins

• Familiarity with database management systems such as MySQL and MongoDB

• Experience with web development frameworks such as React and Angular

• Ability to learn and adapt to new software quickly
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Q2. Technical knowledge and skills
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