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YKK Interview Questions and Answers
20 Interview questions
Poka yoke is a Japanese term for mistake-proofing or error prevention in manufacturing processes.
Poka yoke aims to prevent mistakes by designing processes or products in a way that makes errors impossible or easily detectable.
Examples of poka yoke include using color coding or shapes to ensure correct assembly of parts, or designing a machine to stop if a step is missed.
The concept helps improve quality, reduce de...
Formulas in Excel using LEFT, RIGHT, and MID functions.
LEFT function extracts a specified number of characters from the left side of a text string.
RIGHT function extracts a specified number of characters from the right side of a text string.
MID function extracts a specific number of characters from a text string, starting at a specified position.
Example: =LEFT(A1, 5) would extract the first 5 characters from cell ...
Preventive maintenance is a proactive approach to maintenance that involves regularly scheduled inspections, repairs, and replacements to prevent equipment failure.
Preventive maintenance aims to identify and address potential issues before they cause equipment breakdowns or failures.
It involves creating a maintenance schedule and following it consistently.
Regular inspections, lubrication, cleaning, and calibration...
CAPA stands for Corrective and Preventive Action. It is a systematic approach to identify, investigate, and resolve issues in production processes.
CAPA is used to address non-conformities, deviations, and other problems in production.
It involves identifying the root cause of the issue, implementing corrective actions, and preventing recurrence.
CAPA helps improve product quality, reduce defects, and enhance overall...
7QC tools are a set of quality control tools used in production engineering to identify and solve quality-related issues.
7QC tools are also known as the 7 basic tools of quality.
These tools are used to analyze data, identify problems, and make data-driven decisions.
Examples of 7QC tools include Pareto charts, cause-and-effect diagrams, control charts, and scatter diagrams.
These tools help in improving process effi...
PPLH stands for Pilot Proficiency and Learning Hours.
PPLH is a measure of the time a pilot spends on training and practicing to improve their skills.
It includes both flight hours and ground-based learning activities.
PPLH is important for maintaining and enhancing pilot proficiency and safety.
Examples of PPLH activities include simulator sessions, classroom instruction, and flight training exercises.
Rejection analysis is a process of identifying and analyzing the reasons for product rejection or failure.
Rejection analysis helps in identifying the root causes of product rejection or failure.
It involves collecting and analyzing data related to rejected products.
The analysis helps in implementing corrective actions to prevent future rejections.
Rejection analysis can involve various techniques such as statistical...
Instruments knowledge refers to the understanding and familiarity with various tools and equipment used in production engineering.
Knowledge of different types of instruments used in production engineering
Understanding of how to operate and calibrate instruments
Ability to troubleshoot and maintain instruments
Knowledge of safety protocols and regulations related to instrument usage
Familiarity with software and compu...
OEE (Overall Equipment Efficiency) is a calculation used to measure the effectiveness of a production process.
OEE is a metric that combines availability, performance, and quality to assess the overall efficiency of equipment or a production line.
It is calculated by multiplying the availability, performance, and quality factors together.
OEE provides insights into how well the equipment is being utilized and identif...
The 5 human weaknesses are fear, greed, laziness, ignorance, and ego.
Fear: Humans are often driven by fear, which can limit their actions and decision-making.
Greed: The desire for more can lead to unethical behavior and a lack of contentment.
Laziness: Humans have a tendency to procrastinate and avoid hard work.
Ignorance: Lack of knowledge or awareness can hinder growth and understanding.
Ego: The need for validatio...
YKK Interview Experiences
23 interviews found
Anil
Selected
I appeared for an interview in May 2025, where I was asked the following questions.
- Q1. Can you elaborate on your experience in managing construction projects and its relation to production and manufacturing processes?
- Ans.
I have extensive experience managing construction projects, focusing on optimizing production and manufacturing processes for efficiency.
Managed a team of engineers and subcontractors to ensure timely project delivery, improving overall efficiency by 20%.
Implemented Lean construction techniques, reducing waste and enhancing productivity on-site.
Coordinated with suppliers to streamline material procurement, ensuring jus...
- Q2. What is the process for calculating Overall Equipment Effectiveness (OEE), and what does it measure within a production and manufacturing setting?
- Ans.
OEE measures the efficiency of manufacturing processes by evaluating availability, performance, and quality.
OEE is calculated using the formula: OEE = Availability x Performance x Quality.
Availability measures the percentage of scheduled time that the equipment is available for production.
Performance assesses the speed at which the equipment operates compared to its maximum potential.
Quality evaluates the proportion of...
- Q3. How can Overall Equipment Effectiveness (OEE) be utilized to enhance production planning and scheduling?
- Ans.
OEE helps identify inefficiencies, guiding better production planning and scheduling in construction projects.
Identifies equipment downtime: By tracking OEE, engineers can pinpoint when equipment is underperforming, allowing for timely maintenance.
Improves resource allocation: Understanding OEE helps in scheduling resources more effectively, ensuring that high-performing equipment is prioritized.
Enhances workflow effic...
- Q4. Can you provide an example of how Overall Equipment Effectiveness (OEE) data contributed to reducing production cycle time and enhancing efficiency?
- Ans.
OEE data analysis led to reduced cycle times and improved efficiency in a construction project.
Identified bottlenecks in equipment usage through OEE metrics, leading to targeted improvements.
Implemented preventive maintenance schedules based on OEE data, reducing downtime by 15%.
Trained staff on efficient equipment operation, increasing overall productivity by 20%.
Utilized OEE insights to optimize workflow, resulting i...
- Q5. What is the role of Overall Equipment Effectiveness (OEE) in continuous improvement initiatives within a production and manufacturing environment?
- Ans.
OEE measures production efficiency, identifying areas for improvement in manufacturing processes.
OEE is calculated using three components: Availability, Performance, and Quality.
For example, if a machine is down for maintenance, it affects Availability.
Performance considers the speed of production; if a machine runs slower than its capacity, it impacts OEE.
Quality measures the number of good products produced versus to...
- Q6. Q.HowA. In my role as a Construction Engineer at YKK India Pvt Ltd, I have been involved in managing and supervising various construction projects. Although my experience is around three months, it has pro...
Interview Preparation Tips
Anonymous
Selected
I appeared for an interview in May 2025, where I was asked the following questions.
- Q1. Different between 4stroke and 2 stroke engine
- Ans.
4-stroke engines complete a cycle in four strokes of the piston, while 2-stroke engines do it in two, affecting efficiency and power.
4-stroke engines have four stages: intake, compression, power, and exhaust. Example: Most cars use 4-stroke engines.
2-stroke engines complete a power cycle in two strokes: compression and power. Example: Chainsaws and lawnmowers often use 2-stroke engines.
4-stroke engines are generally mo...
- Q2. How turbine work explain
- Ans.
Turbines convert fluid energy into mechanical energy, powering various applications like electricity generation and propulsion.
Turbines operate on the principle of converting kinetic energy from fluid flow into rotational energy.
Common types include steam turbines, gas turbines, and water turbines, each suited for specific energy sources.
In a steam turbine, high-pressure steam spins blades connected to a generator, pro...
- Q3. How work hydrolic process
- Ans.
Hydraulic processes use fluid mechanics to transmit force and motion through incompressible fluids in various applications.
Hydraulics operates on Pascal's principle, where pressure applied to a confined fluid is transmitted equally in all directions.
Common applications include hydraulic brakes in vehicles, where force from the brake pedal is transmitted to brake pads.
Hydraulic systems are used in construction equipment...
Selected
(2 Questions)
- Q1. About your self
- Q2. What is poka yoke
- Ans.
Poka yoke is a Japanese term for mistake-proofing or error prevention in manufacturing processes.
Poka yoke aims to prevent mistakes by designing processes or products in a way that makes errors impossible or easily detectable.
Examples of poka yoke include using color coding or shapes to ensure correct assembly of parts, or designing a machine to stop if a step is missed.
The concept helps improve quality, reduce defects...
Selected
I applied via Naukri.com and was interviewed in Aug 2023. There were 3 interview rounds.
(8 Questions)
- Q1. What is this kaizen
- Ans.
Kaizen is a Japanese term meaning continuous improvement. It involves making small, incremental changes to processes in order to improve efficiency and quality.
Kaizen focuses on involving all employees in the improvement process
It emphasizes making small, gradual changes rather than large, disruptive ones
Kaizen is a key principle of lean manufacturing and Six Sigma methodologies
Examples of kaizen include implementing 5...
- Q2. What's is this 5s and TPM
- Ans.
5s and TPM are methodologies used in manufacturing to improve efficiency and productivity.
5s stands for Sort, Set in order, Shine, Standardize, Sustain. It is a method for organizing the workplace to improve efficiency and safety.
TPM stands for Total Productive Maintenance. It is a method for maximizing the effectiveness of equipment by involving all employees in the maintenance process.
Both 5s and TPM are commonly use...
- Q3. What is this oee calculation
- Ans.
OEE (Overall Equipment Effectiveness) is a measure of how well a manufacturing process is performing.
OEE is calculated by multiplying Availability, Performance, and Quality percentages.
Availability measures the percentage of time the equipment is running during planned production time.
Performance measures the speed at which the equipment is running compared to its maximum speed.
Quality measures the percentage of good p...
- Q4. What is this 4m and 3m
- Ans.
4m and 3m are abbreviations for different types of process analysis tools used in manufacturing.
4m stands for Man, Machine, Material, and Method - used to analyze potential causes of a problem in manufacturing processes.
3m stands for Man, Machine, and Method - used to analyze the efficiency of a manufacturing process.
These tools help identify areas for improvement and optimization in manufacturing processes.
- Q5. What's is this 6 sigma
- Ans.
Six Sigma is a data-driven methodology used to improve processes by reducing defects and variations.
Six Sigma aims to achieve near perfection in processes by identifying and eliminating causes of defects or errors.
It involves statistical analysis, process mapping, and continuous improvement techniques.
Six Sigma uses a set of quality management methods, including DMAIC (Define, Measure, Analyze, Improve, Control) and DM...
- Q6. What is this man power handling
- Ans.
Man power handling refers to the management and coordination of human resources within a process or organization.
Man power handling involves assigning tasks, monitoring progress, and ensuring efficiency in the use of human resources.
It includes managing work schedules, resolving conflicts, and providing training and support to employees.
Examples of man power handling in a process engineering role could include coordina...
- Q7. What's are you main powe reduced
- Q8. Goods knowledge basic maintenance
(2 Questions)
- Q1. What is this veving problem
- Ans.
Veving problem refers to a common issue in weaving processes where the fabric pattern is not aligned properly.
Veving problem can occur due to incorrect warp or weft tension.
It can also be caused by misalignment of the weaving machine.
Examples include misaligned stripes or patterns in the fabric.
- Q2. What's is this wrinkle problem
- Ans.
Wrinkle problem refers to the occurrence of wrinkles or creases in a material, often caused by improper processing or handling.
Wrinkle problems can occur in various materials such as plastics, fabrics, or paper during manufacturing processes.
Common causes of wrinkle problems include improper tension control, inadequate drying or curing time, or incorrect temperature settings.
Examples of wrinkle problems include creases...
Interview Preparation Tips
Selected
I applied via Naukri.com and was interviewed in Jun 2023. There were 2 interview rounds.
(21 Questions)
- Q1. Tell me about your self
- Q2. What's is this 5s and fifo
- Ans.
5S is a workplace organization method that focuses on creating a clean and efficient work environment. FIFO stands for First In, First Out and is a method used to manage inventory and ensure older items are used or sold first.
5S is a methodology for organizing and maintaining a clean and efficient workplace.
It involves five steps: Sort, Set in Order, Shine, Standardize, and Sustain.
FIFO is a method used to manage inven...
- Q3. What's is this oee calculation
- Ans.
OEE (Overall Equipment Efficiency) is a calculation used to measure the effectiveness of a production process.
OEE is a metric that combines availability, performance, and quality to assess the overall efficiency of equipment or a production line.
It is calculated by multiplying the availability, performance, and quality factors together.
OEE provides insights into how well the equipment is being utilized and identifies a...
- Q4. What's is this TPM-JH
- Ans.
TPM-JH stands for Total Productive Maintenance - Jishu Hozen.
TPM-JH is a maintenance methodology used in manufacturing industries.
It focuses on maximizing equipment effectiveness and minimizing downtime.
TPM-JH involves proactive maintenance activities and employee involvement.
It aims to improve overall equipment efficiency and reduce defects.
Examples of TPM-JH techniques include autonomous maintenance and planned maint...
- Q5. What's is 7Qc tools
- Ans.
7QC tools are a set of quality control tools used in production engineering to identify and solve quality-related issues.
7QC tools are also known as the 7 basic tools of quality.
These tools are used to analyze data, identify problems, and make data-driven decisions.
Examples of 7QC tools include Pareto charts, cause-and-effect diagrams, control charts, and scatter diagrams.
These tools help in improving process efficienc...
- Q6. What's is your job responsibilities
- Ans.
As a Production Engineer, I oversee manufacturing processes, ensuring efficiency, quality, and safety in production operations.
Design and optimize production processes to enhance efficiency, such as implementing lean manufacturing techniques.
Collaborate with cross-functional teams to troubleshoot production issues, like resolving machinery breakdowns.
Monitor production metrics and analyze data to identify areas for imp...
- Q7. What's is your previous Organisation working
- Q8. What's is 6 sigma
- Ans.
Six Sigma is a data-driven methodology used to improve business processes by reducing defects and variability.
Six Sigma aims to achieve near-perfect quality by minimizing process variation.
It uses statistical analysis to identify and eliminate sources of defects.
The goal is to reduce defects to a level of 3.4 per million opportunities.
Six Sigma follows a structured approach known as DMAIC: Define, Measure, Analyze, Imp...
- Q9. What is bakido and chokorate
- Ans.
Bakido and chokorate are not recognized terms in the field of production engineering.
Bakido and chokorate are not commonly used terms in production engineering.
There is no known definition or explanation for bakido and chokorate in the context of production engineering.
It is possible that the interviewer made a mistake or was referring to something unrelated to the field.
- Q10. What is this kaizen
- Ans.
Kaizen is a Japanese term meaning continuous improvement. It refers to the philosophy of making small, incremental changes to improve processes and systems.
Kaizen is a key principle of Lean manufacturing and Six Sigma methodologies.
It involves identifying and eliminating waste, reducing defects, and improving efficiency.
Kaizen encourages employee involvement and empowerment in the improvement process.
Examples of kaizen...
- Q11. What's is this PPLH
- Ans.
PPLH stands for Pilot Proficiency and Learning Hours.
PPLH is a measure of the time a pilot spends on training and practicing to improve their skills.
It includes both flight hours and ground-based learning activities.
PPLH is important for maintaining and enhancing pilot proficiency and safety.
Examples of PPLH activities include simulator sessions, classroom instruction, and flight training exercises.
- Q12. What's is this PPM
- Ans.
PPM stands for Parts Per Million, a unit used to measure the concentration of a substance in a solution or mixture.
PPM is a ratio of the number of parts of a substance to one million parts of the solution or mixture.
It is commonly used in various industries, such as manufacturing, environmental monitoring, and quality control.
For example, in manufacturing, PPM can be used to measure the defect rate in a production proc...
- Q13. What is this manpower handling
- Ans.
Manpower handling refers to the management and coordination of human resources in a production environment.
Manpower handling involves tasks such as workforce planning, recruitment, training, and performance management.
It also includes assigning tasks, monitoring progress, and ensuring a safe and productive work environment.
Effective manpower handling is crucial for optimizing production processes and meeting production...
- Q14. What is this rejection analysis
- Ans.
Rejection analysis is a process of identifying and analyzing the reasons for product rejection or failure.
Rejection analysis helps in identifying the root causes of product rejection or failure.
It involves collecting and analyzing data related to rejected products.
The analysis helps in implementing corrective actions to prevent future rejections.
Rejection analysis can involve various techniques such as statistical anal...
- Q15. What's is this Instruments knowledge
- Ans.
Instruments knowledge refers to the understanding and familiarity with various tools and equipment used in production engineering.
Knowledge of different types of instruments used in production engineering
Understanding of how to operate and calibrate instruments
Ability to troubleshoot and maintain instruments
Knowledge of safety protocols and regulations related to instrument usage
Familiarity with software and computer s...
- Q16. What is this actually man power
- Ans.
Manpower refers to the total number of workers or employees in a company or organization.
Manpower is a term used to describe the human resources or workforce available in a company.
It includes all the employees, workers, and staff members who contribute to the production process.
Manpower is an important factor in determining the productivity and efficiency of a company.
It can be measured in terms of the number of emplo...
- Q17. What's is this 5 human weekness
- Ans.
The 5 human weaknesses are fear, greed, laziness, ignorance, and ego.
Fear: Humans are often driven by fear, which can limit their actions and decision-making.
Greed: The desire for more can lead to unethical behavior and a lack of contentment.
Laziness: Humans have a tendency to procrastinate and avoid hard work.
Ignorance: Lack of knowledge or awareness can hinder growth and understanding.
Ego: The need for validation and...
- Q18. What is this capa
- Ans.
CAPA stands for Corrective and Preventive Action. It is a systematic approach to identify, investigate, and resolve issues in production processes.
CAPA is used to address non-conformities, deviations, and other problems in production.
It involves identifying the root cause of the issue, implementing corrective actions, and preventing recurrence.
CAPA helps improve product quality, reduce defects, and enhance overall effi...
- Q19. What is this preventive maintenance
- Ans.
Preventive maintenance is a proactive approach to maintenance that involves regularly scheduled inspections, repairs, and replacements to prevent equipment failure.
Preventive maintenance aims to identify and address potential issues before they cause equipment breakdowns or failures.
It involves creating a maintenance schedule and following it consistently.
Regular inspections, lubrication, cleaning, and calibration are ...
- Q20. Which are you used documents in this company
- Ans.
In my previous role, I utilized various documents for production planning, quality control, and process optimization.
Production schedules: Used to plan and allocate resources effectively.
Quality assurance documents: Ensured compliance with industry standards.
Standard Operating Procedures (SOPs): Provided guidelines for consistent production processes.
Work instructions: Detailed steps for specific tasks to maintain effi...
- Q21. What is this family background
Interview Preparation Tips
Selected
I applied via Recruitment Consulltant and was interviewed in Mar 2023. There were 3 interview rounds.
(5 Questions)
- Q1. Kazan process of in the SYSTEM
- Ans.
Kazan process is a method used in woodworking to join two pieces of wood together.
Involves cutting a groove in one piece of wood and a corresponding tongue in the other piece
The tongue fits into the groove, creating a strong joint
Commonly used in making cabinets, drawers, and furniture
- Q2. Maximum outputs
- Q3. Improve work and different work
- Q4. Team in the work
- Q5. Question and ans in the team and good working
Regular work and kazan mechanical
Interview Preparation Tips
(1 Question)
- Q1. Nothing to prepare
Interview Preparation Tips
Selected
I applied via Naukri.com and was interviewed in Aug 2023. There were 2 interview rounds.
(10 Questions)
- Q1. Self introduction
- Q2. What's is this 5s
- Q3. Tell me about your family
- Q4. What's is this kaizen
- Q5. What do you leave present Organisation
- Q6. What's are you our company knowledge
- Q7. What's is this made in company products
- Q8. What is this pplh
- Q9. What do you work in present Company
- Q10. What is this job Responsibility
Interview Preparation Tips
Nithya
Selected
I applied via Times Job and was interviewed before Dec 2023. There was 1 interview round.
(2 Questions)
- Q1. General questions about previous company
- Q2. Personal details
Interview Preparation Tips
I applied via Walk-in and was interviewed in Sep 2022. There were 4 interview rounds.
(1 Question)
- Q1. Talk about your self
Topic they gave randomgutyutyuhuj
(2 Questions)
- Q1. Introduce your selffygg
- Q2. What is strategy fugfyh
- Ans.
Strategy is a plan of action designed to achieve a long-term or overall aim.
Strategy involves setting goals and objectives, analyzing the current situation, and determining the best course of action to achieve those goals.
It requires making decisions about resource allocation, identifying potential risks and opportunities, and developing tactics to execute the plan.
Examples of strategies include market penetration, pro...
Interview Preparation Tips
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